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| Position wanted: |
Freelance Inspector |
| Job category: |
Engineering |
| Preferred Location: |
Indonesia |
| Objective and Resume Summary: |
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| 13 years total experience in QA/QC in the manufacturing and field project of pressure vessels and boiler inspection (Utility, Industrial & HRSG), piping system, heat exchanger, condenser, air pre-heater, RSFC burners and fan casing for petrochemical, oil and gas, power, fertilizer, and paper industries. Worked since 1996 for Asea Brown Boveri Energy Systems Indonesia ( ABB ESI ), a former name before change to Alstom Power Energy Systems Indonesia ( ALSTOM ESI ) as QC Inspector, and later as QC Systems Engineer. Overseas working experience to include EPCM Inspector for Kellog Overseas Corporation – Chiyoda Corporation JV ( KOCJV ) for an Exxon Mobile Oil project, based in Singapore, and as team member of Alstom Benchmarking for manufacturing in Brno, Czech Republic. Started and work for family own business since September 11th, 2006, while continue providing services within his expertise as Freelance Quality Engineer / Inspector and / or Expeditor in Oil & Gas, Boiler and Structural Project. |
| Skills: |
Qualified Inspector / Engineer |
| Known languages (and levels): |
English-Very GoodGerman-A littleOther: Bahasa Indonesia
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| Type of Employment wanted: |
Full Time
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| Minimum Yearly Salary in Numbers: |
50000 USD
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| Current Location: |
Indonesia, Jakarta |
| Education History, Qualifications & other additional information: |
| Level of Education: |
Bachelor
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Education :
1. 2003 - Bachelor, Industrial Engineering - Institute Technology of Sepuluh Nopember ( ITS ) - Surabaya
2. 1996 - Welding Inspector Certification Course - Institute Technology of Sepuluh Nopember ( ITS ) with Indonesian Ministry of Manpower ( MoM ) and Indonesian National Oil and Gas Authority ( MIGAS ) - Surabaya
3. 1996 - Bachelor of Art, Ship Building Engineering - Ship Building Polytechnic, Institute Technology of Sepuluh Nopember ( ITS ) – Surabaya
Training :
2005 Training for The Trainers, PT Alstom Power ESI – Surabaya
2004 Visual of Weld Examination, PT Alstom Power ESI – Surabaya
2003 Boiler Product Knowledge, PT Alstom Power ESI – Surabaya
2003 Visual Basic 6 – Advanced, Scomptec – Surabaya
2003 Delphi 5.0, Scomptec – Surabaya
2003 Visual Basic 6 - Fundamental, Scomptec – Surabaya
2003 Carboline Coating Training, Carboline – Jakarta
2002 Upgrading QMS According to ISO 9001-2000, PQM – Surabaya
2002 Business Modeling & System For Manufacturing, Frontstep – Surabaya
2002 Material Test Report Review, PT Alstom Power ESI – Surabaya
2002 Heat Treatment of Welding, PT Alstom Power ESI – Surabaya
2001 Supervisor Training, PT Alstom Power ESI – Surabaya
1999 ASME Boiler & Pressure Vessel Code, PT Alstom Power ESI – Surabaya
1998 BSQC ( Boiler Shop Quality Control ), PT Alstom Power ESI – Surabaya
1997 Magnetic Particle Test Level II, PT Alstom Power ESI – Surabaya
1997 Liquid Penetrant Test II, PT ABB Alstom Power ESI – Surabaya
1997 NCR Reporting, PT ABB ESI – Surabaya
1997 Final Inspection, PT ABB ESI – Surabaya
1997 Business English Course – Intermediate Level, YPIA – Surabaya
1996 In process Inspection, PT ABB ESI – Surabaya
1996 Boiler Basic Training, PT ABB ESI – Surabaya
1996 Visual Test, PT ABB ESI – Surabaya
1996 Welding Inspector, ITS – MIGAS – MoM, Surabaya
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| Work History & Experience: |
| Years of Work Experience: |
10 to 15 Years |
International / Overseas Experience :
1. July 5th 2000 – December 21st 2001 : Inspector for EPCM Kellog Overseas Corporation – Chiyoda Corporation Jv ( Koc-jv) undersigned PT Alstom ESI for “ Exxon Package Boiler 40VP26 Project “ at Exxon Mobil Chemical Complex, Singapore Olefin Project, Jurong Island - Singapore
2. January 20th – February 10th, 2001 : Benchmarking Team for “Boiler Manufacturing” at Alstom Power SRO, Brno - Czech Republic.
Nov 14th , 2008 – March 19th, 2009 : Bureau Veritas Inspector on behalf of EPCM Tripatra - Fluor Consortium
Project : Balam SO. GS and Pager SO. GS Stage #1 & #2
Customer / Company : Chevron Pacific Indonesia ( CPI )
Location : Balam SO. GS and Pager SO. GS – Duri Field, Riau - Indonesia
Scope of Work : Field inspection, verification, and assessment for Material Resolution on Tank, Line Piping, and Pressure Vessel ( Gas Boot ) using NDT – Positive Material Identification ( PMI ), Hardness Test, and UT Thickness Check for material API 5L Gr.B, ASTM A-106 Gr.B, A-53 Gr.A, A-105, A-234 WPB, and A 36 follows standard : ASTM(01- 04), API 5L(04), ASME B.16.9(01), ASME B.31.3(04), Api 650(01), and ASME Sec. VIII Div.1
June 13th , 2007 – May 23rd, 2008 : Moody International Inspector on behalf of Epcm Cb&i (abb) Lummus Global B.V – Toyo Jv.
Project : 800,000 TPA Ethylene Cracker Complex ( ECC ) - Singapore
Customer / Company : Shell Eastern Petroleum ( Pte ) Ltd ( ‘SEPL”)
Location : Pulau Ular, Singapore Ethylene Cracker Complex. Fabrication at PT BSB Gresik – Indonesia
Scope of Work : Shop inspection, review and verification of vendor quality records and documentation in fabrication process from material receiving trough shipment as planned follows Nen-en 10204- 2004, Aws D.1.1-2004, JIS G-3101-2004 , JIS G-3192-1994 requirement for Fabrication Platform and Ladders on Vessels
2002 – Sept 11th, 2006 : QC Systems Engineer, PT. Alstom Power Energy Systems Indonesia
Principal Duties:
1. Prepare the QC Department’s Monthly Report.
2. Develop and maintain user-friendly databases and reporting systems in order to monitor the following areas:
A) Status of inspection and testing requirements of each project.
B) Frequency, nature and root-causes of Shop Audit Findings and Observations, Non-Conformance Reports (NCR), Rejection Notices (RN) and Customer Complaints.
C) Welder productivity and performance.
D) Inspection cycle time, NDE resource and consumable utilization including sub-vendor(s).
E) Bending equipment/operator capacity and performance.
F) Other areas as deemed necessary by the QC Sr. Manager.
3. Develop data collection and statistical analysis schemes.
4. Develop and provide weekly rejection rate report and monthly Key Performance Indicator as part of cascading company objective.
5. Control, distribute and centralize all applicable project quality documents including drawings, procedures and those to be included in the MDR.
6. Conduct Internal Audit in order to determine the effectiveness of the implemented quality system.
7. Control of information technology assets in QC Department.
8. When required, perform other quality-related duties as directed by the Quality Control Sr. Manager.
1999 – 2002 : QC Inspector II, PT. Alstom Power Energy Systems Indonesia
Principal Duties :
1. Ensure that qualified QC Inspectors are available to cover all required inspections and testing activities for all component/material under project execution.
2. Ensure that QC Inspectors perform the required inspection and testing and that the inspection status has been clearly marked on the component and/or routing/inspection sheet prior to next operation.
3. Assure that all specific detail requirements are provided to all QC Inspectors including customer approved document and continually update them with additional requirement as necessary.
4. Supervise in-process inspection performed by QC Inspectors for compliance to the code and customer requirements.
5. Prepare inspection check-sheets for monitoring the inspection status and inspection coverage of products.
6. Verify that welding documents, heat treatment procedures, repair procedures, weld maps, painting schedules and fabrication drawings are posted near the area adjacent to the parts being fabricated.
8. Initiate stop work for uncontrolled condition:
A) Review and verify non-conformances. Ensure that non-conforming products are segregated and properly marked.
B) Ensure that corrective action is done according to the disposition
C) Expedite disposition of the Non-Conformance Report (NCR) to Manufacturing Engineering to help on accelerating of the fabrication execution.
9. Conduct Shop Audits/Surveillance to verify compliance to established procedure.
10. Verify corrective action for audit/surveillance findings from QC Inspector/Production Supervisor
11. Maintain Project Files to ensure completeness of project quality documentation.
12. Verify that routing and/or inspection sheets are posted on the work centers and are being signed off by the assigned QC Inspectors after inspection and acceptance of the work.
13. Verify that QC Inspectors perform final inspections of the completed parts/components for completeness, cleanliness, proper marking, packing and handling.
14. Ensure that the Authorized Inspector is given advance notice of his inspection hold point and through Project Management provide advance notice to related inspection authority and customer representative when required.
15. Ensure that all inspection records are forwarded to the QC Supervisor & Quality Engineer after completion and final acceptance including the routing sheets for preparation of Manufacturer’s Data Report.
16. When required, act as Quality Control Manager, perform other quality-related duties as directed by the Quality Control Manager.
1996 – 1999 : QC Inspector I, PT. Asea Brown Bovery ( ABB ) Energy Systems Indonesia
Principal Duties:
1. Perform verification and inspection of materials (Pressure parts and Non Pressure parts) before fabrication start according to the routing sheet, applicable drawing and procedure requirements. Verification of transferred material marking prior to and after cutting according to the routing sheet and procedure requirements.
2. Perform layout inspection of Assembly Jig prior to fit-up and welding of the element according to the routing sheet, applicable drawing and customer requirement.
3. Perform welding inspection, compliance workmanship to the procedure requirements and take immediate action when there is a welding problem and initiate to stop work and remove the welder from work.
4. Perform other non-destructive testing as qualified according to the written practice, interpret the significant indication and write the report correctly.
5. Verify that Post Weld Heat Treatment preparation (if any) is done according the procedure including of the thermocouple placement and review the PWHT Chart to meet the requirement.
6. Perform dimensional inspection of element assembly in complying with the accepted Assembly Jig and identification tag before painting according to the routing sheet, applicable drawing and customer requirement
7. Ensure and witness Hydrostatic Test execution (if any) according to the Hydrostatic Procedure and routing sheet.
8. Perform final inspection in conjunction with authorized inspector, customer representative and local authority & provide all quality reports related to the assigned job.
9. Maintain measuring and test equipment in a good condition and calibrated.
10. Perform inspection on painting preparation and inspect the finished paint for thickness and visual appearance, uniformity including of identification according to the procedure, applicable drawing and routing sheet.
11. Perform corrective action and verification of Shop/NDE Surveillance result according to the disposition and notify the Quality Control Sr. Supervisor for close out of Non-Conformance Report (NCR).
12. Perform and act as Quality Control Supervisor for other quality inspection related duties as directed by Quality Control Sr. Supervisor and Quality Control Sr. Manager.
Project Experience List :
Freelance QA Engineer & Inspector :
Nov 14th , 2008 – March 19th, 2009 Balam SO.GS, and Pager Stage #1 & #2 SO.GS Replacement Project PT. Chevron Pacific Indonesia ( CPI ) Duri Field - Indonesia Field inspection, verification, and assessment of Material using Ndt: Pmi, Hardness Test, and UT Thickness.
June 13th , 2007 – May 23rd, 2008 800,000 TPA Ethylene Cracker Complex’s ( ECC ) Shell Eastern Petroleum (Pte) Ltd (“SEPL”) Pulau Ular, Singapore -
Fabrication at Surabaya Inspection on Fabrication of Platform and Ladders on Vessels
Pt Alstom Power ESI - QC Inspector :
2002 Nabalco - Boiler PP AU AP Gove Northern Territory, Australia Industrial Boiler Pressure Parts
2002 Santee Cooper - Boiler PP AP CE Cross – South – Carolina, USA Industrial Boiler Pressure Parts
2002 Mitr Phol Unit 3 & 4 for Phu Kieo AU AP Vietnam Industrial Boiler Pressure Parts
2002 Bibb Haynes AP CE Bibb Haynes, USA Fabrication of 3 units Occ
2002 Prony Energies - Low Nox Burner AP Derby - UK Australia Fabrication of Burner
2002 Mitr Phol for Dan Chang AU AP Vietnam Fabrication of Hrsg
2002 Phu My #4 AU AP Vietnam Fabrication of Hrsg
2002 Egat Khanom - Boiler Tubes AP Thailand Tahiland Industrial Boiler Pressure Parts
2002 Playford - Burner AP Derby - UK Australia Fabrication of Burner
2002 Port of Washington Ap Ce Usa Fabrication of 3 units Occ
2002 Prony Energies AU AP Australia Industrial Boiler Pressure Parts
2002 Belanak AP Energy Systems SHG Ltd - London - UK Belanak, Sumatra Industrial Boiler Pressure Parts
2002 PT Badak NGL - U Bend Superheater Tubes PT Badak NGL Bontang, East Kalimantan Fabrication of Superheater
2001 Exxon – Boiler Replacement ALSTOM Power CE Exxon, Singapore Fabrication of Package boiler 40Vp26
2001 Superheater Replacement PT Pupuk Kaltim
(Kaltim Fertilizer) Bontang, East Kalimantan, Indonesia Fabrication of Superheater E-103
2001 Monterrey # 4 ALSTOM Power CE Monterrey, Mexico Fabrication of harps
2001 High Dessert ALSTOM Power CE California, USA Fabrication of Ics
2001 Panda Energy – Gila River ALSTOM Power CE Arizona, USA Fabrication of Ics
2001 Black & Veatch, Choctaw ALSTOM Power Australia Mississipi, USA Fabrication of 3 units Occ
2001 Ti West –Western Cogen) ALSTOM Power Australia Australia Fabrication of Hrsg
2001 Phu My ALSTOM Power Australia Vietnam Fabrication of 2 unit Hrsg
2001 Seward ALSTOM Power CE USA Fabrication of Pressure Parts Cfb
2001 Lummut #1 ALSTOM Power Australia Lummut, Malaysia Fabrication of Hrsg
2000 Tec-npc Abb Pgl Australia Thailand Fabrication of Top Supported Hrsg
2000 Chiba Aap Ces, Usa Japan HRSG Fabrication & Engineering Work
2000 La Paloma # 1, 2, 3 & 4 Aap Ces, Usa Mechitrick, California USA Fabrication of Hrsg, Ics Unit
2000 Tec-npc Aap Pgl Australia Thailand HRSG Fabrication & Engineering Work
2000 Manjung AAP Velizy Manjung, Malaysia LTS & Economizer Fabrication
2000 Rocky Point AAP PGL Australia Brisbane, Australia Industrial Boiler Pressure Parts
2000 Monterrey # 1, 2 & 3 ALSTOM Power CES, USA Monterrey, Mexico Fabrication of Hrsg, Ics Unit
2000 Bowin ALSTOMPower, Australlia Bowin, Thailand Fabrication of 2 unit HRSG for Gt 26
2000 Bang Bo ALSTOMPower, Australlia Bang Bo Fabrication Top Supported Hrsg, Ka 26 B
2000 Swan Bank ALSTOMPower, Australlia Swan Bank Fabrication Top Supported Hrsg, Ka 26 B
2000 Industri Kertas Pulp Perawang ALSTOM Power Asia Pacific Sdn Bhd, Malaysia Pekanbaru & Jambi, Sumatra - Indonesia Boiler Banks, Economizer, Screen Walls & Spare Parts
2000 Medco – Bunyu PT Medco Bunyu Island,
Kalimantan, Indonesia Fabrication and installation of
Natural Gas Preheater
1999 Pusri PT Pupuk Sriwijaya Palembang – South Sumatra, Indonesia Boiler Fabrication & installation
1999 Milford Abb Ces, Usa Connecticut, USA 2 Units Hrsg
1999 Blackstone #1, 2 & 3 Abb Ces, Usa Massachusetts, USA Fabrication of Hrsg, Ics Unit
1999 Caltex Caltex Duri – Riau,
Sumatra – Indonesia Economizer & Evaporator Replacement
1999 Redbank Abb Ces, Usa Redbank, Australia Pressure Parts of 2 Units CPC Boiler
1999 Formosa Abb Ces, Usa Formosa Heavy Industri, Taiwan Pressure Parts of 2 Units CFB Boiler
1999 Pelican Point AUPGLS Pelican Point, Australia Boiler Fabrication
1999 Hays County Abb Ces, Usa Hays County Fabrication of HRSG, 4 Unit Ics
1999 Bayside AUPGL Bayside, Australia Boiler Fabrication
1999 Rosarito # 1 & 2 Abb Ces, Usa Mexico Fabrication of Hrsg, Ics Unit
1999 Manjung 3 x 700 MW Coal Fire Power Station Abb Ces, Usa Malaysia Pressure Part Fabrication
1999 AES Puerto Rico Abb Ces, Usa Puerto Rico Risers Tubes
1999 Island Cogen Abb Ces, Usa Canada HRSG
Year Project Name Customer Location Inspection Scope of Work
1999 Midlothian Abb Ces, Usa Midlothian , Texas Hrsg
1998 Anaconda ABB PGL ,Australia Australia Boiler set of HRSG Pressure Parts and Casing Modules
1998 Titan ABB PGL ,Australia Pasir Gudang & Tanjung Lansat, Malaysia 3 Boiler sets of HRSG Parts
1998 Map Ta Phut ABB Environmental Systems, Canada Rayong Province, Thailand Pulse Header Assembly
1998 Banjarmasin Steam Power Plant Mitsui Engineering & Shipping Co., Ltd. Banjarmasin, South Kalimantan Critical Pipe
1998 INCO – Boiler PT International Nickel Indonesia Soroako – South Sulawesi New Unit #2 Boiler and BOP
1998 Jorf Lasfar Energy #3 & #4 ABB CES, USA Marocco Fabrication Riser Pipe
1998 Gulf (Kakap) Gulf Resources LTD. Jakarta Transition Reducer
1998 Anaconda II ABB PGL, Australia Anaconda - Australia Boiler Drum
1998 Cantarell ABB CES, USA Cantarell, Mexico HRSG Fabrication
1998 Rosarito ABB CES USA Rosarito, Mexico HRSG Fabrication
1998 Mica Creek Power Station ABB PGL, Australia Mount Isa, Queensland, Australia HRSG Fabrication
1998 Indorama Takuma Co., Ltd, Japan Indorama Chemical, Thailand CFB Boiler Pressure Part
1998 Fan Casing ABB Solvent Ventec China Fan Casing for Unit # 3 & #4
1998 Fan Casing ABB Solvent Ventec Taiwan Fan Casing for Unit #4 & #5
1998 Exxon Abb Ces, Usa Singapore Package Boiler (2 x 26 Vp 40)
1998 Syngas Abb Ces, Usa Singapore Engineering Work
1998 Formosa Heavy Ind. Abb Ce, Usa Lung-The, Taiwan RSFC Burners
1998 Taranto Abb Ces, Usa Italy RSFC Burners
1997 Nghe An Tate & Lyle Sugar ABB PGL, Australia Hai Phong, Vietnam Boiler Pressure Parts Manufacture
1997 INCO Heat Element & Seal PT INCO Soroako, South -Sulawesi Air Preheater Element Basket
1997 Tableland Sugar Mill ABB PGL ,Australia Bundaberg Sugar Ltd, Australia Boiler Pressure Parts Manufacture
1997 MNI Project 3 Unit Boiler Pressure Parts ABB PGL ,Australia Malaysia Boiler Pressure Parts Manufacture
1997 Tanjung Jati “B” Abb Api, Usa Tanjung Jati.,
Central Java Air Preheater Component
1996 Tully Sugar Mill Abb Pgl, Australia Australia Super Heaters, Waterwall Panels,
Boiler Tubing, Headers, Downcomers, Riser & Tubular A/h
1996 Mourilyan Sugar Mill Abb Pgl, Australia
Australia
Furnace Wall Panel, Downcomers, Riser Tubes, Supply Tubes, Superheater Assembly, and Boiler Banks
1996 Paiton Unit # 5
Pressure Parts ABB CE International Paiton, Probolinggo
East Java Fabrication of Pressure Parts
1996 Paiton Unit # 6
Pressure Parts ABB CE International Paiton, Probolinggo
East Java Fabrication of Pressure Parts
1996 Sengkang – Hrsg Abb Pgl Sengkang,South Sulawesi HRSG Manufacture
1996 Paiton 5/6 Coal Silos ABB-CE International Paiton, Probolinggo
East Java Coal Silo
---------- End of Records ------------
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