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| Position wanted: |
Lead Process Engineer |
| Job category: |
EngineeringGas IndustryOil Industry |
| Objective and Resume Summary: |
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I have more than 15 yrs experience in process engineering for Oil & Gas, Refinery, Petrochemicals,
and Polymer areas both main process plant as well as offsite and utilities. I have worked on Front
End Engineering as well as Detail Engineering projects; have developed basic engineering packages
for process plants and offsite and utilities, done de-bottlenecking studies and residual engineering
work. I have also actively participated in hazard analysis and HAZOP studies. I have used process
simulation software ChemCAD 3.0, HYSIS and Pipeline Simulation Software PipeSim, Pipephase
and TGNET. PDO Shell approved HAZOP Leader, conducted various Design Review and HAZOPs.
Career highlights and specific experience includes:
Preparation of Process Deliverables such as PFD, P & ID, Equipment Process Datasheets,
Process Philosophies /Design basis for Front End Design and Detail Design projects.
Process Specifications of Packaged Items such as Gas Engine Driven NG Compressor, Utility
packages like Air Compressors, Dryers, Boilers, and Water Treatment Equipment Etc.
Performed hydraulics calculations, sizing of various equipment like Separators, Pumps,
Compressors, Storage Tanks, sizing of safety devices, control valves
Fully conversant with process simulation Software like ChemCAD, HYSIS, DESIGN II and
Hydraulic Simulation Software Pipeline Studio, PipeSim and Pipe Phase
Conceptualizing Control Systems and specifications of its various components including DCS
system, specifications of Graphics, Report Structure etc.
Specification of Safety Equipments like safety relief valves, ESD Valves, sizing of Flare
system including flare header, flare KOD, preparation of specifications for flare package
Specification of Materials of Constructions for various process equipments including pipes,
equipments
Exposed to the techniques of hazard analysis and HAZOP studies and actively participated in
HAZOP/Safety Audit, prepared HAZOP Review Reports, Close out reports. Also exposed to
QRA and prepared Disaster Management Plans
Familiar with Technique of Instrument Safeguarding Review (IPF) and its implementation
Coordination with other Engineering Disciplines During Detail Engineering, Interaction with
Package Vendors
Have also performed De-bottlenecking studies, rating calculations
Conversant with usage of international codes and standards like API, NFPA, IP, ISO, ASME
Exposed to Proprietary Codes and Standards of international companies like Shell , American
Cyanamid Ltd, E.I Dupont, ADCO to name a few
Worked mainly within an ISO 9000 environment, familiar with quality concepts, quality control
checks and audits etc.
Also handled project management and project sales functions as part of some projects.
Handled Engineering management of multidiscipline engineering work involving third party
interface management. |
| Skills: |
Process Design, Oil and Gas, HAZOP |
| Known languages (and levels): |
English-GoodHindi-Good
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| Type of Employment wanted: |
Full Time
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| Minimum Yearly Salary in Numbers: |
Unspecified
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| Current Location: |
Oman, Muscat |
| Education History, Qualifications & other additional information: |
| Level of Education: |
Masters
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Master of Technology in Chemical Engineering, 1994, Indian
Institute of Technology, Kanpur, India
Bachelor of Engineering in Chemical Engineering, 1991, Gujarat
University, Ahmedabad, India
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| Work History & Experience: |
| Years of Work Experience: |
More than 15 Years |
April 2006 onwards Mott Macdonald & Co LLC, Muscat, Sultanate of Oman
Principal Process Engineer
Working as Lead Process Engineer for Detailed Design of 60000 BPD PDO Qarn Alam
Steam On Plot Surface Facilities EPC Project ( one of the prestigious Enhanced Oil Recovery
projects estimated project cost 850 Million USD) consisting of Water Treatment Plant, Steam
Generation Facilities consisting of HRSGs as well as Oil and Gas Facilities such as Test
Separators, FWKOs, Produced Gas Compressor, Tank Vapour Recovery Units along with
associated facilities.
Worked as Lead Process Engineer for a team of 9 process engineers at peak time working
for Detailed Design of 150000BPD Occidental Mukhaizna Full Facility Development EPC
Project (one of the largest Enhanced Oil Recovery projects in the world, estimated project
cost 300 Million USD) consisting of 2 Satellite Stations and one Central Processing Facility
utilising Steam Assisted Production of Heavy Crude Oil, work involved verification of FED,
Firming up of Design Basis and Operating Control and Safeguarding Philosophy for the
complete plant, Verification of Process Model and Heat and Mass Balance, Updating of
Process Datasheets for Procurement and Vendor Data Review, Vendor Coordination / Design
Interfaces.
Worked as Lead Process Engineer for FED of Expansion of Sohar PRT for Oman Gas
Company.
Worked as Lead Process Engineer for FED/DD of Test Separator conversion (2 Phase to 3
Phase) work involves sizing of Test Separator for 3 Phase to identify the modifications
required, specifications of instruments
Aug 2002 March 2006 ILF & Partner LLC, Muscat, Sultanate of Oman
Sr. Process Engineer
Worked as Lead Process Engineer for FEED of Revamp of Pig Trap Stations for Main Oil
Lines. The Job involves study of existing facilities, design of updated facilities based on the
earlier developed standard design spec, input to other disciplines.
Worked as Lead Process Engineer and Project Coordinator for Sohar Pressure Reduction
Terminal (Largest Capacity in Oman - 21.5 MMSCMD), which includes facilities such as
pressure reduction, gas conditioning filters and heaters, custody transfer metering, instrument
gas system. The job involved FED followed by Project Management of EPC Phase. The FED
phase included
Gas property estimation
Selection and sizing of individual equipment including Gas Fired Indirect Heaters,
Hydraulic study
Control scheme conceptualising and specifications of main items
Interface requirements with various consumers
HAZOP and Safeguarding Audit
Development of FED Report
Input to EPC Tender
All the above activities are over and the next phase is ongoing.
Review of EPC Contractors Detailed Design
Project Coordination
Worked as Project Coordinator for FED of Muscat Sohar Crude Pipeline: Job involves EPC
Tender Compilation, Bid Clarifications, Technical Tender Evaluation followed by preparation
of Technical Evaluation Report.
Worked as Process Engineer for Integrity Evaluation of Pipeline Launcher and Receiver
Systems for one large oil/gas production company of neighbouring country. Work involves
Study of Existing Facilities ( about 100 pig traps)
Preparation of Standard Design Specification covering all design and operating features
of a pig trap station based on international codes and standards and Vendor Feedback
Review of individual Pig trap station against the Standard Design Specification to arrive at
modifications required
Conceptual Design of the Modifications including Basis of Design
Preparation of Scope of Work for FED
Worked as Job Process Engineer for FED of 24 inch Muscat Sohar Crude Pipeline ( 2nd
Crude Oil Pipeline in Oman). The job includes
Preparation of Basis of design, concept Study of Blending and Storage Facilities,
Preliminary Pipeline Hydraulics and Pump Selection, operating and control philosophy,
etc.
Process Engineering of the selected scheme including detailed hydraulics study,
development of Process Documents such as PFS, PEFS, Cause & Effect Diagrams,
Process specifications of equipment (such as Crude Storage Tanks, Main Pipeline
Pumps, Booster Pumps Sump Tanks), Definition of Operating control and safeguarding
Philosophy, input to selection and specification of SCADA system, material selection,
HAZOP and QRA study.
Preparation of FED Report and Inputs to EPC Tender
Worked as Lead Process Engineer for the Project Management and Construction Supervision
of 24 inch Cross country gas pipeline (From Oman Gas Network to Dolphin Gas Network)
Mahdah-Al Ain Pipeline. Job involved working as Clients Engineer for the review of Detail
Engineering Developed by EPC Contractor, Participation in Design Reviews, HAZOP etc.
Earlier Worked on FED of the same pipeline project including hydraulic analysis, development
of process flow scheme including conceptualising the main control features, safety systems,
inputs for EPC tender.
Worked as part of various tender preparations and Prequalification documents
Worked as Project Manager and Contractors Engineer for Piping Modifications Job for Oman
Gas Network. The job involved preparation piping modifications drawings, hot tap feasibility
studies.
March 2002 July 2002 Granherne & Co LLC, Muscat, Sultanate of Oman
Sr. Process Engineer
Approved by Shell PDO as Sr. Process Engineer as part of their
existing LDSC contract procedure. Staff Approval No. is 1009 ,18th
March, 2002.
Occidental of Oman Inc
Worked as job engineer for their 3 separate Flare Upgrade projects. Job involved
Preparation of flare package specifications, technical evaluation of bids and final
recommendation
Study of existing flare networks
Analysis of relief scenarios
Study of relief devices and relief network
Sizing of relief devices and relief networks, identification of modifications required, specifications
of the new equipment required
Job involved usage of FRED (Proprietary software for Flare Radiation and Dispersion study) and
PIPEPHASE software for Flare network simulation.
Sept. 95 to Feb 02 JACOBS H & G Ltd. ( Jacobs Inc, USA )
Baroda, India
Senior Process Engineer
During the period Sept 2001 to Nov 2001 I was deputed as Sr. Process Engineer to Jacobs &
Partners Engineering Consultants Ltd, Muscat, Sultanate of Oman for working on their ongoing
PDO projects.
Worked on Concept Engineering Project of the Thuleilat Water Injection Phase-2 Concept Study.
This involved
Concept Selection Study,
Analysis of the Various Options, and
Preliminary Sizing Calculations for Various Pipelines involved,
Preparation of Input Data for CAPEX Estimations, and
Preparation of report on the final option selection as input to ADP.
Also used PDO standards for the technical analysis like Flare and Blow Down System Capacity
Check, Pipeline Engineering etc.
Worked on the following major projects at JACOBS H&G Ltd.
Gujarat State Petronet Ltd.
Worked as Lead Process Engineer for FED and Detail Engineering for their two Gas Engine Driven
Reciprocating NG Compressor stations of (a) 1.8 MMSCMD capacity (compression from 15 bar to 50
bar) and other of (b) 0.65 MMSCMD (compression from 8 bar to 24 bar). The compressors were part
of 500 km Natural Gas Distribution Network. Job included
Compressor Selection,
Specifications of Compressor Package including Instrumentation and Controls (including
capacity control),
Safety Systems including Flare and Blow down system and
Auxiliary Systems surrounding the Compressor Station.
The job also involved Technical Bid Evaluation, and Vendor Documents review.
Also participated in the HAZOP, prepared the HAZOP report, closed out the HAZOP action
items and prepared HAZOP Close out report for the same.
Reliance Petroleum Ltd.
Worked as Process Engineer for residual process engineering of 27 MMTPA Crude Distillation Unit
under the supervision of Bechtel, USA. Job involved
review-updating of P & Ids of CDU / VDU & Hydrotreater units,
Review updating of Line Lists,
Preparation of As built P&IDs with incorporation of RPL comments,
Interdisciplinary review of vendor drawings of packages like compressors and
exposure to 3D Modelling on PDS work Stations
Oil and Natural Gas Ltd.
Worked As Lead Process Engineer for Tender Preparation of 50000 Nm3/day Natural Gas
Compressor Plant. Job included
Preparation of Basic Process Specifications for Tender Preparation including Guideline P&ID,
Brief Process Specifications of Equipments,
Coordination with Bidders for Technical Evaluation.
Bayer ABS Ltd.
Worked as Process Engineer for Expansion of SAN plant from 10000 TPA to 45000 TPA capacity.
Job involved
De-bottlenecking study of existing plant including existing process package review,
preparation revised material & energy balance,
rating calculations for Heat Exchangers, Pumps, piping etc.,
capacity check of the existing utility systems, and
preparation of complete Basic Engineering Package for the Process plant as well as Utilities
for the revised capacity.
American Cyanamid Company Ltd. As Lead Process Engineer for Basic and Detailed
Engineering of Agro Formulation Plant. Job involved preparation of process specs for the equipments
like agitated reactor, pumps, chemical dosing system, usage of American Cyanamid Company Safety
Standards, participation in HAZOP and closeout of the HAZOP action items.
Heubach Colors Ltd. Worked as Lead Process Engineer for Basic and Detailed Engineering
for various Pigment Plants. Expansions and Expansions of Power Plant and Utilities
E.I. Dupont India Pvt.Ltd. As Process Engineer for Detail engineering of 5000 TPA Engineering
Polymer Compounding Plant, both Main Plant as well as utilities including Design of Material
Handling Section of Raw Material and Product Handling. As Process Engineer for Basic and
Detailed Engineering of Main Plant and Utilities for Pesticide Formulation Plant.
Marico Industries Ltd. Worked as Lead Process Engineer for Expansion of 60TPD Edible Oil Plant
to 120 TPD capacity. And also as Lead Engineer for Basic and Detailed Engineering of Main Plant
and Utilities of 120 TPD Coconut Oil Plant
Sep 1994 to Sep. 1995: Alpha Project Services Pvt. Ltd.
INDIA
Process Engineer
Worked on the following major projects:
United Phosphorus Ltd. As Process Engineer for Basic Engineering of 500 TPA Pesticides
Intermediate Plant
Gujarat Petrosynthese Ltd.: As Process Engineer for Basic Engineering of 60 TPD plant for
Selective Hydrogenation of C4 feed to Polybutene Plant
Diamines and Chemical Ltd. As Process Engineer for Process Design of 20 TPD Piperazine
Distillation System, job included extensive simulation work
Also gained experience in Safety Audits, Preparation of Emergency Response Plan.
Oct 1991 to June. 1992: Gharda Chemicals Ltd
INDIA
Process Engineer
Worked As Process Engineer in the Pilot Plant Section of their R&D Division.
Did Process Scale Up studies, Design engineering of Pilot Plants, Made Feasibility Reports |
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