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| Position wanted: |
Piping Engineer |
| Job category: |
Oil Industry |
| Preferred Location: |
Oman |
| Preferred City-State/County: |
Muscat |
| Objective and Resume Summary: |
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Plot No: 28, L.B. Nagar,
Manovikas Nagar Post,
Secunderabad - 500009.
Andhra Pradesh.
Phone No: 040 - 65244417
Mobil No: 09440149144
S. M. Jagadeesan
Objective: A position that will match my skill set, so that I can deliver Quantity + Quality work, exceed
Expectations and grow with the Organization.
Education:1999 - 2003 Adhiparasakthi Engineering College, Melmaruvathur.
Mechanical Engineering University Of Madras.
Training: Implementation & Documentation of a Quality System to the Iso9001:2000, Iso14000, 5s & Six Sigma Standards in the leading company Tecumseh Products India Private Limited Hyderabad.
Moving towards Total Quality Management Maintenance & Continual Improvement.
Undergone training in sap r/3 4.7 (mm & pp modules) & Oracle 11i (Distribution Modules).
Experiences in field: Total 6+ Years Experience.
April 2008 to June 2009 Hasan Juma Backer Trading & Contracting Co.LLC,
Muscat, Sultanate of Oman.
Project Engineer Planning & Execution of Ar Rustaq Water
Supply Projects (Pipe Line). OR.54 Million Project works going on.
An excellent grade Civil, Electro-Mechanical Construction and Project Management Company Certified under ISO 9001-2000 Engaged in Building Construction, Installation & Commissioning of Power and Water Transmission & Distribution System, Sewage System and Infrastructure Developments.
Rustaq Water Supply Project Scheme at Rustaq consists of 21 Sites of Distribution Facility Compound`s like Elevated Water Tank, Pumping Station, Chlorination Bldg., Ground Service Reservoir, Administrative Bldg., Generator Bldg., Sub Station, Workshop, Yard Piping, Tanker Filling Station, Stores and DI & MS Transmission Pipe Line which is in progress under NJS Consultant.
CLIENT: Public Authority for Electricity and Water, Sultanate of Oman (PAEW).
Consultant: NJS Consultant / Al Abraj.
Execution of Pipe Line Works,
1, DI Pipe Line Preparation of the Profile, Execution like Survey of Routes, Levels given for Trenching, Bedding, Laying, Surrounding, Concrete Encasement for Wadi (Major & Minor) & Road Crossing If it is road cutting, Otherwise Thrust Boring, Partial Backfilling, Hydro Testing Up to 37.5 Bar Pressure, 2nd stage Backfilling, Warning Tape & Final Backfilling etc.
2, MS Pipe Line Preparation of the Profile, Execution Like Survey of Routes, Levels given for Trenching, Bedding, Stringing, Welding, Radiographic Test, External & Internal Coating, Holiday Test, Laying, Tie in Joint Welding, External & Internal Coating, Surrounding, Concrete Encasement for Wadi (Major & Minor) & Road Crossing If it is road cutting, Otherwise Thrust Boring, Partial Backfilling, Hydro Testing Up to 37.5 Bar Pressure, 2nd stage Backfilling, Warning Tape & Final Backfilling etc.
3, Chamber Works as per the Design making & installation of Valve Chamber, Flow meter Chamber & Washout Chamber Etc.
Scope: - DI Pipe Line 200 Km (Dia.150 to 800mm).
MS Pipe Line 100 Km (Dia.500 to 800mm).
Additional Responsibilities,
Acted as a Project Engineer at the site. Responsible for getting contract drawings approved by consultant Resident Engineer and provide it to site for execution.
Responsible for getting materials approved and maintaining record of all engineering works and drawings, for whole Project.
Responsible for maintaining proper record of Pipe line Works.
Responsible for looking after the site Execution work, Making shop drawings and Getting it Approved for construction by Consultant Engineers.
Making Bar Bending schedules For Whole Project Structures.
Chalking out weekly and monthly projections of project`s progress as per planned time period.
Material Reconciliation and Quantity surveying.
Looking after technical issues.
Maintaining a peaceful relationship between Manpower and Management.
Control and direction of a multi-disciplinary, multinational work force.
Cooperate with the consultants and clients for submission of shop drawings.
Detailing of Routine Works,
Raise the RFIs each Stage works and given to consultant for checking and completion of works. Approved RFIs handover to Quantity Surveyor Department. Billing of the Materials, Fitting, Pipes & Execution works etc.
Familiar with P&IDs, PEFS & Different Standards.
Fit up & weld visual inspection and approvals during work after welding. Checking Repair welding.
Mitering of specials, internal & external coating in workshop as per specifications & approvals.
Supervising Post welding Sand blasting, Internal & External Painting work for joints.
Responsible for project documentation like Welding control sheets, welding logs, and records of welding inspection till end of contract.
Liaison with subcontractors, consultants, Inspection agencies for quality related activities.
Post lowering using trenching and excavations techniques. Hydrostatic pressure testing of pipelines.
Fiber optic and power cable ducting & installation, SCADA & instrumentation controls.
Supervision for temporary & permanent Cathodic protection of buried pipes.
Material inspection for fittings & Specials, Flanges, Nut bolts & Structural Supports fabrication.
Fitting Materials reconciliation for the whole project: Ordered, Received Qty is as per BOQ or Not Verifying, required Qtys list given to Purchasing Dept. If required any Urgent Materials put MR get it material. If not get that materials locally purchase and complete the works.
Detailing and Execution of Yard Piping,
It should be restrained pipe line works for all DFC Sites.
Fabrication of flange pipes according real site requirements & installation.
Detailing of mechanical equipments and accessories. Pump house piping and fittings.
Design of exhaust system, Air intake system and Fuel system for generator.
Pump header support and pipe support design.
Over head crane support system design and detailing.
Ensure that equipment /materials received are in accordance with the quantity & quality.
Anticipating the material requirement & arranging for the same there by ensuring timely execution of the project.
Provide technical inputs for methodologies of construction and co-ordination with site management activities mainly MS pipeline, structural steel and mechanical equipment installations.
Preparation of as built drawing and shop drawings.
Contract Management,
Preparation of method statement for mechanical installations.
Preparation and approval of Quality Job Procedures, Quality Assurance Plan (QAP), Inspection and Test Plan (ITP), Welding Procedure Specification (WPS), Procedure Qualification Records (PQR). Conducting Welders Qualification Tests (WQT). Inspection of Fit up, Welding. Preheating of Alloy Steel Piping and Post Weld Heat Treatment of the joints. Conducting Liquid Penetrant Test (LPT), Radiography Test (RT) on welded joints, Dye Penetrant test, Magnetic Particle Examination, Holiday Testing etc. Interpretation of Radiographs and preparation of all the Inspection Reports.
Preparations of MAS and verification of test certificate as part of material approval.
Interacting with suppliers & Subcontractors for the technical evaluation of the products & compliance with projects specifications.
Responsible for all Material Approvals for pipeline related items like Welding consumables & Equipments, Internal & External Coating, Cathodic Protection. Material inspection for fittings & Specials, Flanges, Nut bolts & Structural Supports fabrication.
Project Planning,
Conceptualize the detailed project reports, project execution plans and monitoring the progress.
Managing the quantity off take BOQ & tender drawings issued for construction.
Monitor /Discuss project status; review during the course of periodic project review meetings.
Testing commissioning, planning, scheduling, expediting, issuing and control materials to the ongoing projects related to projects/ shutdown works in different system.
Supports and compliance all Safety & Environmental guidelines and Safety Management processes.
Dec2003 to Mar2006 Tecumseh Products India Pvt. Ltd,
Hyderabad, India.
Senior Executive - Technology development center, (Concept Engineer,
Vendors Development & Prototype in charge - R&D dept) & QA / QC.
Turnover RS.100 crores.
Working as Senior Executive in Technology development center, (Concept Engineer, Vendors Development & Prototype in charge - R&D dept) Tecumseh Products India Private Limited (an Iso 9001 & Iso 14001 Company, Manufacturer of Hermitically Sealed Compressors for All Cooling Appliances), Balanagar, Hyderabad. It is a 100% Subsidiary of Tecumseh Products Company, Michigan, USA. Leading clients are LG, HAIER, ZAMIL and other MNCs.
Responsibilities: R&D Department,
Analyzing customer requirements, developing customized models, and coordinating project implementation activities, including customer support; be responsible for delivery deadlines, preparing detail level design documents, preparing test specs & testing, coding and participating in the development of compressors to improve the Capacity & EER, Reduce Sound, Power & Current AW Series.
New projects of air conditioning group & provide modeling support whenever problem occurs on line during manufacturing & for specific customer requirements.
Rising of Purchase orders for Develop Materials and External Services. Entering of Contract Agreements. Identifying and developing vendors based on quality, cost, capacity and procurement of components as per specifications from local and foreign sources. Continuously improving purchase processes to achieve higher level of productivity and operational efficiency and create best purchase practices. Complete responsibility of ancillary development function vice, Supplier selection, Contract Negotiation, Supplier Performance evaluation and relationship build up.
1. To build compressor samples according to the new or changed design inputs.
2. Preparation of drawings, design verification & validation reports comparison & analysis.
3. Preparation of product specification according to new changes.
4. To build prototypes compressor samples as per the Global Specifications.
5. Analyzing Test Report & Compare to Competitor & TPC Result.
6. Making ISO File for the developing New Model AW Series Compressors.
7. Coordinate with the team members.
Production Planning & Control: Quality Department,
Process capabilities do for entire machine shop component wise. Machining components measuring as per ISO Standards & Checking all the components parameters as per TPC drawing specifications. Coordinate with our team members. Planning & time allotment for the assembling of different models compressors pumps. Assembly of all the parts & Checking of its mechanism. Quality checks of the compressors assembling parameters check as per ISO standards. Quality process improvement & reduced rejection level of the compressors.
Production planning & Control Operations of Assembly Shop.
Reaching Plan, Produce and meet daily / weekly / monthly production targets as per plan. Productivity Enhancement. Ensure production and quality targets are met. To reduce overall production cost in working areas. Special process monitoring.
Work in process control. Process validation and maintenance. Corrective actions based on process feedback/non-conformance product control and return. Handling, storage, preservation and delivery. Identification and trace ability. Inventory control. Maintaining overall equipment effectiveness of the machines. Manpower handling. Tools and consumables cost control. To train workmen for better quality levels.
Able to interpret Mechanical Drawings.
Able to analyze defects of the compressors (Cut Open Analysis)
Able to carry down the inspection process for all the components of compressor like Crankshaft, Connecting rod, Piston, Crankcase etc as per the Drawings.
Having sufficient knowledge about the Gauges such as Federal made air gauges like Bench gauge, Plug gauge & Ring gauge and surface roughness measuring gauges like Tailor Hobson, Handy surf & Hommel Tester.
Achievements:
Good team player in increasing the volumes from 1000-1500 per day production.
Manpower reduction by eliminating non-value adding activities.
Reduction in the crankshaft process rejection control from 4000PPM to 1500PPM.
Projects: Scroll Compressors,
1. Preparation of drawings, design verification & validation reports comparison & analysis TPC drawing Specifications.
2. Preparation of product specification according to new changes.
3. Preparation of drawings for prototype & Estimation of products cost.
4. Project Management & Design of Concept.
5. Conceptual design of the system & Quality checking.
6. Reverse engineering, Redesigning, & Product development.
7. Having sufficient knowledge gauges Such as Nikon-Co-Ordinate Measuring Machine, Roundness Measuring Machine Mechanical Comparator gauges.
Job Responsibilities:
Responsible for supply chain functions like logistics, purchasing, second sourcing, costing, and new product development & vendor management
Complete responsibility of ancillary development function viz, Supplier selection, Contract Negotiation, Supplier Performance evaluation and relationship
Responsible for sustaining and building customer loyalty through logistics and ensuring that products and services are delivered to the customers as per the set indices in order to maintain uninterrupted operations in the plants and market services.
Supporting business growth and contributing for corporate initiatives and projects.
Outsourcing of production activities on regular basis to optimize cost, lead time and to improve business efficiency
Maintaining stores which includes planning, indenting, and upkeep of stores with latest stores techniques.
Identifying and developing vendors based on quality, cost, capacity and procurement of components as per specifications from local and foreign sources.
Continuously improving purchase processes to achieve higher level of productivity and operational efficiency and create best purchase practices.
Implementing new projects/variants in coordination with other departments.
Additional Responsibilities (Integrated Application software package Oracle 11 i):
Working on ORACLE 11i applications based on WIP, BOM and Inventory modules. (Manufacturing.).
Production support for Inventory, BOM and WIP modules.
Release Discrete Jobs and complete the jobs.
Move Order Issue and Transactions.
Scrap Transfer.
Rework and Out Side Processing Transactions.
Work in Process Value Summary.
Closing of an Untransacted Move Order.
Verifying Pending Transactions.
Minimax Planning of Tools and Consumables.
Changing in routings and Standard Operations as per alternate or secondary routings.
April 2006 to April 2008 Maruthi Electricals,
Bangalore, India.
Site Engineer - Erection, testing and commissioning of panels.
Turnover As Per taken over Project Works.
Experiences in field: Electrical Maintenance Works Exp. (April 2006 to April 2008),
Presently working on Maruthi Electricals Bangalore. (Erection, testing and commissioning of panels).
Site layout and site work, services schematics.
Execution of projects in co-ordination with client and with client satisfaction.
Collaborates with Facilities Engineering to derive a collective plan for all projects.
Manages integration of new technologies to new and existing infrastructure.
Planning, estimating and engineering of all projects in hand - includes maintenance of existing and new services.
Review plans for implementation.
Prepares budget, material detailing and costing for all projects and maintenance works.
Inspect contractors work accomplishment and process and corresponding billing.
Strictly monitor contractors compliance to project time frames and electrical standards.
Inspect and monitor the team and providing best maintenance to the users.
Lead the maintenance team with optimum utilization of Manpower, Materials and Money.
SAP R/3 Implementation Support :(ERP SAP R/3 4.7):
SAP-MM Functional consultant with good implementation and support engineering in SAP R/3 ver 4.7 in MM & PP module.
Material Management Module;
Studying business process.
Documenting the requirements for R/3.
Set up the Organisation structure for MM module.
Created material groups.
Configured Master data-Material Master, Vendor Master, Source List, Quota arrangement, Purchase Info record.
Set up purchasing structure:
Purchase Requisition - Document Types, Number Ranges.
RFQ/Quotation-Document types, Number ranges, Price comparison.
Purchase Order - Document Types, Number Ranges, Release strategy, Subcontracting scenario, Consignments, Stock Transport Orders.
Automatic creation of Purchase orders from Purchase Requisitions by defining the source lists, Purchase info records.
Outline agreements i.E. Contracts and Scheduling Agreement.
Valuation: Split valuation, Automatic Account Assignment.
Inventory management: Set up good issues, reservations, and transfer postings.
Physical Inventory - configuration, setting up serial numbers.
Invoice Verification: Incoming Invoice entry and release blocked Invoices and settings for invoice reduction procedures.
Business Process: Consignment, Sub-Contracting.
Release Procedure: Purchase order.
Production Planning and Control Module;
Good in Customization in various area of PP module
Good understanding in creating the master data
Good understanding in creation of BOM, Work Center, Routing, Order Execution, make-to-order, and assemble-to-order production, through process, lot and make-to-stock manufacturing, to integrated supply chain management with functions extended MRP.
Order type, order type dependent parameters scheduling levels, production scheduling profile, stock determination rule, confirmation parameter material staging and availability check.
Configuration of notification type and order type, control keys
Good understanding on task list, item, Strategy plans, scheduling.
Hard works, Quick Learner & Which provide me the ability to interact effectively with end users level.
Software proficiency:
Mechanical packages : Unigraphics, Pro/E, Catia V5, Auto CAD, Ansys (Thermal &
Structural), Master Cam, Ideas V8. (Having knowledge on
Asme Y14.5m-1994).
Operating system : Windows, ms-dos.
Erp : mm & pp sap r/3 4.7 & oracle 11i (Manufacturing).
Languages Known: Mother Tongue: Telugu.
To read : English, Tamil.
To write : English, Tamil.
To speak : English, Telugu, Tamil, Hindi & Arabic.
Willing To Relocate: Yes
Passport No: E8083252
Seeking a challenging and responsible position in a PDO or Water Pipe Line, Manufacturing, Production, R&D Dept, Purchasing Dept, QA/QC & Maintenance areas and Along with Functional support (MM & PP) for SAP (or) Oracle 11i Manufacturing,.
I hereby declare that the above-mentioned details are true to the best of my knowledge and belief.
Place: Secunderabad
Date:
[S.M.JAGADEESAN]
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| Skills: |
Project Engineer |
| Known languages (and levels): |
English-Very GoodArabic-A littleHindi-Very GoodOther: Tamil,Telugu,Kannada,Malayalam
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| Type of Employment wanted: |
Full Time
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| Minimum Yearly Salary in Numbers: |
Unspecified
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| Current Location: |
India, Hyderabad |
| Education History, Qualifications & other additional information: |
| Level of Education: |
Bachelor
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| BE Mechanical Engineer
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| Work History & Experience: |
| Years of Work Experience: |
5 to 7 Years |
| Total 6.2 Years Experience. |
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