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| Position wanted: |
Nace level-2 coating inspector |
| Job category: |
Quality Control |
| Objective and Resume Summary: |
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Manikumar.T
Temporary Address:
Galfar
Muscat, OMAN
Mobile: +968-96738423
Permanent Address
S/o Rama Devi.T
Drno:12-66/1,Near Ferry Road
Ibrahimpatnam,Krishna District-521456
Andhrapardesh,India
Mobile: +91-9010825449
Residence:+91-866-2881300
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Career Objective
A graduate in Chemical Engineering having professional experience in Quality Control and Quality Audits in Construction Projects Oil & Gas fields( pipe line and on plot) Wind mill towers painting Worked under various Clients Pdo,petrofac, KPPC,Technimont,suzylon,neg-micon,VESTAS , enercon india pvt ltd
Total years of experience: 4 years
Professional Experience
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| Skills: |
Quality Control inspector(Painting) |
| Known languages (and levels): |
English-GoodHindi-GoodOther: telug,tamil
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| Type of Employment wanted: |
Full Time
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| Minimum Yearly Salary in Numbers: |
36000 USD
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| Current Location: |
Oman, Muscat |
| Education History, Qualifications & other additional information: |
| Level of Education: |
Bachelor
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Qualification
Professional Bachelor of Technology (chemical), Sathyabama Deemed University, India passed out May 2005.
Technical Nace Certified Coating Inspector Level-1 Cip- 14282 Expiry Feb-2010
Nace Certified Coating Inspector Level-2 Cip-14282 Expiry Feb-2012
Computer M.S OFFICE,M.S Excel,windows Vista
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| Work History & Experience: |
| Years of Work Experience: |
3 to 5 Years |
July2008-Till dateQC Inspector Painting
M/s Galfar Engg and Contractor SAOG
Sultanate of Oman
Clients:
Petrofac
Petroleum development of Oman (PDO)
I am working for Off Plot Delivery Contract (odc) for PDO as a Pipe Line Painting Inspector.
Primary Objectives:
- verify and ensure that processes at all stages are carried out as per purchase order requirements and in accordance with the contract specification, contract quality plan, QA/QC Procedures ,QC plan and work instructions and maintain records.
Responsibilities & Authorities:
-Review purchase orders assigned by the QA Engineer
-Comply and implement quality system requirements
-Ensure fulfillment of all inspection and test requirements at all stages as per Quality Control plan and contract requirements and maintain pertinent records.
-Be Familiar with and refer to the applicable ERDs, Specifications and standards
-Ensure that copies of applicable QC Plans are available at the locations of work.
-Issue NCR when non conformance observed during inspection/verification.
-Liaise with the Project Manager for the corrective against non conformances.
-Verify Calibration status of measuring &Monitoring devices used.
-Monitor Subcontractors performance for compliance with quality requirements, where ever applicable.
-Coordinate with project coordinator for compiling the test pack for purchase order.
- Identify areas of improvement.
- Ensure implementation of the applicable QA/QC Procedures, QC Plans and work instructions, which include activities, related blasting and coating applications.
-Ensure that weather conditions are suitable for blasting and paint application.
- Witness applicator qualification or trade test and paint system /Shrink sleeve qualification
- Inspect location and suitability of access for areas of work
- Inspect type of blasting equipment and tools to be used
- Inspect type and size of blasting media
- Inspect metal surface imperfections / defects
- Test indication of oil or water in compressed air
- Inspect pre-cleaning or solvent cleaning of surface
- Measure compressed air pressure
- Inspect degree of cleanliness required
- Measure surface profile of blast cleaned surface
- Assess surface cleanliness of blast cleaned surface
- Assess surface cleanliness soluble salt contamination on blast cleaned surface
- Inspect coating material storage conditions
- Inspect type of coating material to be used
- Monitor thinning, mixing, induction time and pot life
- Inspect type of coating application equipment and tools
- Monitor application method, type and pattern
- Non-destructive measurement of dry film thickness of non-magnetic coatings applied to ferrous surface
- Non-destructive measurement of dry film thickness of non-conductive coatings applied to non-ferrous surface
- Destructive measurement of dry film thickness of coatings
- Monitor re-coating and final curing schedules
-Carryout inspections and tests after application of shrink sleeve as per vendor recommendations.
-Carrying out High voltage Holiday inspection as per specification.
QC Inspector Painting June2007 to june 2008
M/s Kharafi National W.L.L., Kuwait.
Projects:
Aromatics Complex Project (on going project)
Clients:
JV of Tecnimont & SK Engg Co
Petrochemical Industries Company
Responsibilities:
- Procedures
- Inspection test plan
- Daily progress report
- Daily inspection report
- Review company procedures and inspection test plan
- Ensure effective utilization of subcontractor resources
- Monitor subcontractor performance
- Attend quality surveillance with client
- Conduct co-ordination meeting
- Conduct weekly meeting with subcontractor
- Review & verify subcontractor monthly valuation
- Advise contracts department on variation orders & claim
- Constant co-ordination with project management team
- General Overview:
- Cause and effect of corrosion
- Protection, maintenance and prevention of corrosion
- Design and material selection
- Surface preparation methods
- Mechanical surface preparation during pre-fabrication and onsite portable centrifugal blasting
- Vacuum blast cleaning
- Hand and power tool cleaning
- General uses of coatings/ wrappings
- Painting
- Galvanizing
- High performance internal linings
- Tape wrapping
- Type of coatings commonly used and the major components of coatings
- General physical and chemical properties of the generic types of coatings and application process of coatings
- Calibration of inspection and test instruments
- Using coatings inspection and test instruments
- Defects affecting performance of the applied coatings
- Causes for most common coating defects
- Inspection of defects on coated surface
- Acceptable and unacceptable defects
- Identification of defects and implementation of repair procedure
- Premature failure analysis of coatings
- Protective coating inspection standards for field and shop applications
- Documentation
Enforcement and verification of work performed in accordance with specification, manufacturer recommendations and applicator coating procedure.
- Witness applicator qualification or trade test and paint system qualification
- Measure ambient conditions, surface temperature and air quality requirements
- Inspect location and suitability of access for areas of work
- Inspect type of blasting equipment and tools to be used
- Inspect type and size of blasting media
- Inspect metal surface imperfections / defects
- Test indication of oil or water in compressed air
- Test conduct metric analysis of water-soluble ionic contamination of blasting media
- Inspect pre-cleaning or solvent cleaning of surface
- Measure compressed air pressure
- Inspect degree of cleanliness required
- Measure surface profile of blast cleaned surface
- Assess surface cleanliness of blast cleaned surface
- Assess surface cleanliness soluble salt contamination on blast cleaned surface
- Inspect coating material storage conditions
- Inspect type of coating material to be used
- Monitor thinning, mixing, induction time and pot life
- Inspect type of coating application equipment and tools
- Monitor application method, type and pattern
- Non-destructive measurement of dry film thickness of non-magnetic coatings applied to ferrous surface
- Non-destructive measurement of dry film thickness of non-conductive coatings applied to non-ferrous surface
- Destructive measurement of dry film thickness of coatings
- Monitor re-coating and final curing schedules
- Test MEK resistance of Inorganic Zinc Rich Primers by solvent rub
- Measure the adhesion of coatings applied
- Test pull-off strength of coatings applied
March 2006 to June2007 Coating consultant Protective Coatings
A pioneer India e serve Pvt Ltd
Client -M/s Kansai NerolacPaints Ltd ,Chennai, India
Projects:
Windmill Towers, Power Transformers.
Clients:
Vestas India Pvt Ltd
Neg-Micon India Pvt Ltd
Enercon India Pvt Ltd
Suzylon India Pvt Ltd
L&T
TCS
Responsibilities:
As per client requirement carrying out Blasting and painting operations.
Carryout Blasting operation inspection as per client requirement.
Maintenance of correct drying intervals between each coat
Ensure loss factor as per the product characteristics
Assist the applicator in terms of application techniques if required
Exhibit the product capabilities through practical demonstration to the to applicator and his team, if required
Generate reports time to time on the progress of the paint application.
Maintain daily records of area painted, quantity of paint consumed, number of coats applied, thickness achieved, drying time taken, number of painters engaged, safety precautions maintained by painters(as specified in the contract),area released for painting by the End user.
Co ordinate with the applicator and end user for getting the painted area duly certified in all aspects for raising bills for the jobs carried out.
Carry out coating thickness in every stage of operation and trouble shooting of paint defects and giving rectification.
Formulate shade colors as per customer requirement with help of Research and development.
Giving technical input to customers to usage of paints, and guide to use paint application.
Monitor activities of customers updating their paint stocks and raise paint order as per their requirement.
April 2005 Feb 2006 Coating Inspector
M/s Rhishi Coatings, Andhra Pradesh, India.
Projects:
Wind Mill Towers.
Client:
Neg-Micon India Pvt Ltd.
Responsibilities:
Check for oil, grease contents then go for rectification of contaminants and foreign matter.
Carrying out blasting and painting as per project requirement.
Check the surface as per SSPC visual std and measuring the surface profile using dial type gauge.
Carry out air quality of compressor check and blasting pot pressure check.
Carry out coating thickness in each coat maintain drying intervals each coat.
Allocate job to the painters and get assistance from Paint Company to maintain quality of coating.
Ensure loss factor as per the product characteristics
Maintain daily records of area painted, quantity of paint consumed, number of coats applied, thickness achieved, drying time taken, number of painters engaged, safety precautions maintained by painters(as specified in the contract),area released for painting by the End user.
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