Controls Technician

Overview

The Controls Technician is responsible for ensuring equipment operates efficiently, meeting all safety and quality standards critical to food production.

• Diagnose, repair, and maintain programmable logic controllers (PLCs), human-machine interfaces (HMIs), variable frequency drives (VFDs), and other automation systems;
• Respond to equipment malfunctions to minimize downtime and maintain production schedules;
• Program, calibrate, and optimize PLCs and related control systems to meet operational needs;
• Conduct regular updates and backups of control programs to ensure system integrity;
• Collaborate with engineering teams to upgrade existing systems or install new automation equipment;
• Ensure all control systems comply with food safety regulations (e.g., FDA, HACCP) and company standards;
• Maintain accurate records of maintenance, repairs, and modifications in the CMMS (Computerized Maintenance Management System);
• Support audits by providing documentation and ensuring compliance with food safety standards;
• Perform routine inspections and preventative maintenance on electrical and control systems;
• Recommend and implement process improvements to enhance production efficiency and reduce costs;
• Adhere to all plant safety policies and procedures, ensuring work is performed safely and efficiently;
• Performs other required tasks as assigned.

• Associate’s degree or equivalent in Electrical Engineering, Automation, Mechatronics, or related field;
• Minimum of 5 years of experience in industrial automation or controls in a manufacturing environment; experience in food manufacturing preferred;
• Proficiency in PLC programming and troubleshooting (e.g., Allen-Bradley, Siemens, etc.);
• Knowledge of motor controls, VFDs, and servo systems;
• Familiarity with food safety standards and regulations (e.g., GMP, HACCP, FDA);
• Strong analytical and problem-solving skills;
• Excellent verbal and written communication skills;
• Ability to work independently and as part of a team in a fast-paced environment;
• Exposure to a food manufacturing environment, including varying temperatures, noise levels, and the presence of food allergens;
• Ability to lift up to 50 lbs. and perform physical tasks such as climbing, bending, and standing for extended periods.