Senior Process Control Consultant – DCS​/PLC Expert

Process Control Consultant (Mid-Level / Senior)

About Us

Process Automation & Simulation Services (PASS) is a trusted leader in the automation industry, with over 30 years of experience delivering high-quality engineering and control system solutions nationwide. We specialize in electrical design and industrial control systems across diverse process and manufacturing industries, partnering with clients to deliver complete solutions from design through startup.

Our team works on a variety of projects involving DCS and PLC control systems—including platforms such as Rockwell Automation, Honeywell Experion, Emerson Delta

V, and Schneider Electric (Foxboro)—within a collaborative environment that values technical excellence, practical problem-solving, and hands-on project involvement.

Position Overview

PASS is seeking Process Control Consultants to support and lead control system design, implementation, and optimization across a range of industrial automation projects. This role offers the opportunity to work directly with clients, contribute to all phases of project execution, and develop practical, high-performance control strategies. Level will be commensurate with experience.

Key Responsibilities

• Develop and implement process control strategies for DCS and PLC-based systems

• Configure, program, and troubleshoot control systems (Rockwell, Honeywell, Delta

V, Schneider Foxboro)

• Support system integration, testing, commissioning, and startup activities

• Analyze process performance and implement control improvements and optimizations

• Partner with clients and internal teams to deliver high-quality, practical solutions

• Develop documentation including functional descriptions, control narratives, and test procedures

• Participate in field work, commissioning, and system troubleshooting as required

Qualifications

Process Control Consultant (Mid-Level)

• 3–7 years of experience in process control, automation, or related field

• Working knowledge of DCS and/or PLC systems (Rockwell, Honeywell, Delta

V, or Schneider Foxboro)

• Experience with control system configuration, basic programming, and troubleshooting

• Understanding of process control fundamentals (PID control, loops, instrumentation)

• Strong problem-solving skills and ability to work collaboratively with project teams

Senior Process Control Consultant

• 7+ years of experience in process control and industrial automation

• Advanced experience with DCS/PLC systems, including system architecture and integration

• Proven ability to lead control system design, implementation, and commissioning efforts

• Strong understanding of process dynamics, control strategies, and optimization techniques

• Experience working directly with clients and leading technical discussions preferred

• Ability to mentor junior engineers and consultants and provide technical leadership

Compensation & Salary Range

• Process Control Consultant (Mid-Level): $105,000 – $125,000

Actual compensation will depend on experience and qualifications.

• 401(k) with a 100% company match on contributions up to 7.5% of salary

• Paid time off and company holidays

• Life and disability insurance

• Professional development and training opportunities

Additional Compensation

• Performance-based bonus tied to company and individual performance

• Overtime or straight-time compensation for hours beyond standard schedules, particularly during commissioning