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Manufacturing Engineer-Rotors​/Gears

Job in Daphne - Baldwin County - AL Alabama - USA
Company: Kaishan Compressor USA LLC
Full Time position
Listed on 2019-05-14
Job specializations:
  • Manufacturing
    Machine Operator, Manufacturing Production, Manufacturing Technology, CNC Machinist
  • Industrial
    Machine Operator, CNC Machinist
Job Description & How to Apply Below
Job Description

Develops, evaluates, and improves CNC Machining Processes to ensure company production and quality standards are maintained.

Essential Functions

Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

• Develops processes and tooling for CNC machines to produce precision components for rotary screw compressors, primarily Screw Compressor Rotors, in a low volume high mix environment, utilizing flexible manufacturing processes.

• Ability to program CNC Lathes, Shaft Grinders, and specialized gear cutting and grinding equipment

• Ability to program CNC inspection centers. Understanding of gear measuring methodology.

• Plans work flow, specifies equipment and layout, utilizing LEAN methodologies.

• Specifies equipment, negotiates purchase and coordinates installation and machine commissioning to production environment.

• Specifies tools, fixtures and gaging to perform operations.

• Purchases equipment and keeps it operational by coordinating maintenance and repair services.

• Develops, evaluates, and improves manufacturing methods, utilizing knowledge of product design, materials and parts, fabrication processes, tooling and production equipment capabilities, assembly methods, and quality control standards.

• Creates detailed manufacturing work instructions.

• Trains shop floor team members on production processes.

• Develops and alters CNC programs, via 3D CAD/CAM methods to support continuing production activities.

• Works with engineering to enhance manufacturability of components.

• Maintains product and process data base by writing computer programs; entering data.

• Review product designs for manufacturability or completeness.

• Applies statistical methods to estimate future manufacturing requirements and potential.

• Determines root causes of failures using statistical methods and recommends changes in designs, tolerances, or processing methods.

• Evaluates products per design data and quality standards.

• Confers with management, engineering, and other staff regarding manufacturing capabilities, production schedules, and other considerations to facilitate production processes.

• Confers with maintenance staff to troubleshoot production equipment issues.

Education and experience

• Bachelor’s degree required in engineering with coursework in the manufacturing process.

• 10+ years’ experience working in a plant, manufacturing highly engineered products

• Knowledge of computer design and engineering software

• CAD/CAM proficiency

• Familiar with CNC cutting tools, and tool setting methods.

• Experience with CBN grinding a plus.

• LEAN and/or Six Sigma Certification required

Skills

  • Ability to program CNC inspection centers.
  • Understands good work-holding methods and is able to manage tool design processes, and procurement of tooling, materials, tooling, and gaging needed to perform operations.
  • Ability to read, analyze, and interpret general business periodicals, professional journals, technical procedures and standards, schematics, blueprints, and legal documents.
  • Ability to write reports, business correspondence, and work instructions.
  • Ability to effectively communicate, coach, and train shop floor team members on processing information.
  • Ability to effectively present information and respond professionally to questions from groups of managers, clients, customers, and other public groups.
  • Ability to work with mathematical concepts such as probability and statistical inference, and fundamentals of plane and solid geometry and trigonometry.
  • Ability to apply concepts such as fractions, percentages, ratios, and proportions to practical situations.
  • Understanding of basic GD&T.
  • Proficiency with G code programming and macro variable logic.
  • Ability to perform CNC program changes at the control on the shop floor.
  • Proficient with basic shop floor gaging methods.
  • Sound knowledge of metal cutting, grinding, and honing operations.
  • Basic knowledge of engine assembly operations.
  • Self-directing with the ability to manage assigned projects.
  • Ability to define problems, collect data, establish facts, and draw valid conclusions.
  • Ability to perform root cause analysis.
  • Proficiency with CAD/CAM, Microsoft Word, Excel and PowerPoint, and ERP systems
Position Requirements
Less than 1 Year work experience
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