Process Engineer

Manufacturer of Industrial Blenders/Mixers in Central New Jersey is seeking a Process Engineer.

We are seeking a Process Engineer with a strong Chemistry background to join our team. The ideal candidate will be responsible for the design, optimization, and maintenance of our manufacturing and production processes. This role requires a blend of mechanical design expertise and an understanding of process flow, efficiency, and safety. You will play a crucial part in improving our operational output and quality.

• Design, develop, and test new mechanical systems, equipment, and components for process applications.
• Analyze and optimize existing manufacturing and chemical processes to improve efficiency, reduce waste, and increase throughput.
• Run lab tests for clients. Gather intake data, design the feasibility test, develop and optimize, and fill in report. Ensure client satisfaction.
• Schedule a production facility for maximum efficiency that has blending, milling, drying, and screening equipment.
• Supervise preventive and down time maintenance.
• Manage budgets and meet with management to present actual numbers.
• Perform root cause analysis on process-related failures and implement corrective actions.
• Collaborate with cross-functional teams, including operations, R&D, and quality control, to ensure seamless integration of new processes.
• Develop and maintain technical documentation, including regulatory documents and records, certifications, standard operating procedures (SOPs) etc.
• Ensure processes comply with industry standards and safety regulations.
• Maintain regulatory compliance with various agencies including DEP, FDA and EPA.
• Trajectory to eventually have managerial responsibility of up to 25 employees.

• Bachelor's degree in Chemical Engineering, Process Engineering or related field.
• Minimum of 6 years of professional experience in process engineering will be considered; ideal candidate would have 7-10 years.
• Must have worked in a plant producing powders for the pharmaceutical, nutraceutical, cosmetic or chemical industries.
• Proven experience with speaking with customers.
• Worked with laboratory equipment such as particle size analyzer, microscopes, moisture balances, scales, etc.
• Proficiency in CAD software (e.g., AutoCAD, Solid Works) and process simulation software (e.g., Aspen Plus, HYSYS) is a plus.
• Strong understanding of fluid dynamics, thermodynamics, heat transfer, and chemical principles.
• Knowledge of electrical industrial control panels and how they work with industrial equipment.
• Strong background in regulatory as regards FDA, DEP, EPA, cGMP, SQF, etc, and will be responsible for maintaining these programs.
• Excellent problem-solving skills and a detail-oriented approach.
• Must be a U.S. Citizen or authorized to work within the United States without sponsorship.

• Master's degree in relevant engineering discipline.
• Familiarity with Lean Manufacturing or Six Sigma methodologies.