Avionics R&D Tech II​/Senior; PCBA

Position: Avionics R&D Tech II/Senior (PCBA)
About the job Avionics R&D Tech II/Senior (PCBA)

About Castelion

Castelion is bringing a new approach to defense development and production: one that focuses on short, iterative design cycles, rapid testing in development, and modern commercial manufacturing strategies for production 're designing, building, and testing next generation long range strike weapons systems to give America and its Allies a definitive edge and deter future conflicts.

Avionics R&D Tech II/Senior (PCBA)

Castelion is looking for an Avionics PCBA Technician, reporting to the Manager, R&D Operations, to support the development and production of systems required for long-range hypersonic strike vehicles. This will be a full-time, non-exempt position located in our Torrance, California facility.

As an Avionics PCBA Technician, you will work closely with engineering and manufacturing teams to execute electrical and electro-mechanical builds in support of development and production activities. This role is focused on hands-on assembly, rework, testing, and hardware integration while supporting manufacturing processes, documentation, and continuous improvement efforts.

Responsibilities

• Perform PCBA soldering and rework, including installation of jumpers and component replacement as required
• Build wire harnesses, cable assemblies, PCBAs, electro-mechanical units, and test equipment
• Assemble, integrate, and test avionics hardware and support equipment
• Execute manufacturing and test processes according to work instructions, drawings, and engineering documentation
• Support development builds, prototype builds, and transition into initial production
• Assist with setup and maintenance of tooling, fixtures, and manufacturing equipment
• Read and interpret schematics, wiring diagrams, assembly drawings, and controlled documentation
• Identify build issues and escalate discrepancies to engineering or manufacturing leadership
• Support process improvement initiatives focused on quality, repeatability, and efficiency
• Maintain a clean, organized, and ESD-compliant work environment
• Monitor work progress against schedules and support production priorities as needed

Basic Qualifications

• 2+ years of avionics technician, electronics manufacturing, or related hands-on assembly experience
• Experience reading electrical schematics and wiring harness drawings
• Experience performing soldering and PCBA rework
• Experience working with IPC-610 and IPC-620 standards
• Familiarity with avionics, electrical, or electro-mechanical assembly processes
• Ability to follow work instructions, engineering drawings, and controlled documentation
• Strong attention to detail and workmanship quality
• Experience working in an ESD-controlled manufacturing environment
• Ability to work effectively in a fast-paced development and production environment

Preferred Skills and Experience

• Experience in aerospace, defense, or other highly regulated industries
• Experience performing rework on fine-pitch or high-density PCBAs
• Experience building flight hardware, prototype hardware, or test systems
• Familiarity with manufacturing documentation and configuration-controlled environments
• Experience supporting engineering development builds and rapid iteration efforts
• Familiarity with Atlassian tools such as JIRA and Confluence
• Basic understanding of electronic troubleshooting and diagnostics
• Strong communication and teamwork skills
• Ability to adapt to changing priorities and evolving hardware designs

Additional Requirements

• Must be willing to work extended hours and/or weekends as needed

• Must be able to travel up to 20% of the time

Leadership Qualities

• Bias to Action and Creative Problem Solving. Desire and experience questioning assumptions in ways that lead to break through ideas that are ultimately implemented. Successfully bring in applicable processes/concepts/materials from other industries to achieve efficiency gains. Ability to personally resolve minor issues in development without requiring significant support.

• High Commitment, High Initiative. A successful candidate will have a genuine passion for Castelion's mission and consistently look for ways to contribute to the company's technical goals and prevent hardware blockers.…