Job Description & How to Apply Below
Job Purpose:
Plan, execute, and control end-to-end offset carton production activities including printing, coating, die-cutting, folding, and gluing. Ensure safety, quality, on-time delivery (OTIF), cost control, and productivity targets are consistently achieved.
Requirement:
Production Manager – Offset Carton Manufacturing
Location:
Hyderabad unit 2
Experience
Required:
8–15 years in offset carton manufacturing (3+ years in a managerial role)
Qualification:
Diploma / BE / BTech in Printing Technology, Mechanical, or Production Engineering
️
Key Responsibilities:
1. Production Planning & Control
* Prepare daily, weekly, and monthly production plans based on demand and capacity
* Ensure optimal utilization of offset printing machines, die cutters, and folding–gluing lines
* Monitor plan vs actual and take corrective actions to avoid delays
* Control WIP and finished goods inventory
2. Offset Printing Operations
* Manage offset printing processes (Heidelberg / Komori / KBA or similar)
* Ensure accurate shade matching and print quality standards
* Control ink consumption and minimize wastage
* Approve first-off samples and ensure process adherence
* Reduce setup time and changeover losses
3. Quality & Compliance (Pharma Focus)
* Ensure compliance with GMP, GDP, ISO, and customer quality standards
* Control mix-ups, traceability, line clearance, and batch documentation
* Coordinate with QA for in-process and final inspections
* Drive Right First Time (RFT) and reduce rejections
4. Safety, EHS & 5S
* Ensure adherence to EHS standards and safe machine operations
* Conduct safety talks and risk assessment
* Investigate incidents and implement corrective actions
* Implement 5S, visual management, and housekeeping standards
5. Manpower Management
* Plan and deploy manpower efficiently across shifts
* Monitor attendance, overtime, and productivity
* Train operators on machines, quality awareness, and safety
* Build multi-skilled teams and reduce dependency risks
6. Continuous Improvement & Lean
* Implement Lean Manufacturing, TPM, Kaizen, SMED, and OEE initiatives
* Improve carton output and reduce waste
* Reduce ink, power, and material losses
* Track KPIs including OEE, OTIF, rejection %, and cost per 1000 cartons
7. Cross-Functional Coordination
* Coordinate with Planning, QA, Maintenance, SCM, and Dispatch teams
* Ensure timely availability of boards, inks, plates, dies, and consumables
* Support new product development, trials, and customer audits
8. Reporting & Documentation
* Prepare daily production reports and MIS dashboards
* Present performance reviews to management
* Maintain SOPs, work instructions, and batch production records
Key Skills &
Competencies:
* Strong knowledge of offset printing and carton conversion processes
* Production planning and capacity management expertise
* GMP and pharma packaging compliance knowledge
* Lean, TPM, and continuous improvement mindset
* Strong leadership and communication skills
* Data-driven decision making and problem-solving ability
Key Performance Indicators (KPIs)
* Production output vs plan
* OTIF delivery performance
* OEE improvement
* Rejection and rework reduction
* Cost per unit
* Zero safety incidents
Interested candidates share updated resume to
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