Reliability Engineer
-
Engineering
Maintenance Technician / Mechanic, Mechanical Engineer, Quality Engineering, Systems Engineer
Job Description & How to Apply Below
Cyient is seeking a highly experienced Senior Reliability Engineer to support Pratt & Whitney's aerospace Disc Manufacturing and Forging Operations, specializing in Overall Equipment Effectiveness (OEE), equipment reliability, and continuous improvement
.
The ideal candidate will possess extensive technical expertise in isothermal forging presses, large-scale hydraulic systems, precision machining equipment, and complex industrial machinery
. Responsibilities include investigating equipment failures, reducing unplanned downtime, optimizing manufacturing performance, and implementing sustainable engineering solutions.
This position requires exceptional analytical and troubleshooting capabilities, independent technical judgment, and effective collaboration with manufacturing engineering, maintenance, operations, and customer leadership.
Cyient is seeking a highly experienced Senior Reliability Engineer to support Pratt & Whitney's aerospace Disc Manufacturing and Forging Operations, specializing in Overall Equipment Effectiveness (OEE), equipment reliability, and continuous improvement
.
The ideal candidate will possess extensive technical expertise in isothermal forging presses, large-scale hydraulic systems, precision machining equipment, and complex industrial machinery
. Responsibilities include investigating equipment failures, reducing unplanned downtime, optimizing manufacturing performance, and implementing sustainable engineering solutions.
This position requires exceptional analytical and troubleshooting capabilities, independent technical judgment, and effective collaboration with manufacturing engineering, maintenance, operations, and customer leadership.
Key Responsibilities Equipment Reliability & Engineering Support- Lead reliability improvement initiatives for aerospace disc manufacturing, forging presses, and associated equipment.
- Troubleshoot complex mechanical, hydraulic, electrical, and automated manufacturing systems.
- Investigate recurring equipment failures, performance degradation, and operational inefficiencies.
- Develop corrective and preventive actions to improve equipment availability, performance, and service life.
- Support equipment inspections, reliability assessments, and long-term maintenance strategies.
- Analyze and improve equipment availability, performance efficiency, quality losses, and overall OEE.
- Identify and address downtime, production bottlenecks, reduced throughput, and cycle-time inefficiencies.
- Monitor failure trends, Mean Time Between Failures (MTBF), and Mean Time To Repair (MTTR).
- Develop measurable improvement initiatives to enhance equipment utilization and manufacturing capacity.
- Present OEE reports, reliability assessments, and technical recommendations to engineering and customer leadership.
- Provide specialized reliability support for isothermal forging presses and large-scale hydraulic press systems
. - Evaluate hydraulic pumps, cylinders, valves, seals, pressure controls, and mechanical components.
- Investigate hydraulic failures, pressure instability, equipment wear, and mechanical malfunctions.
- Troubleshoot thermal controls, heating systems, sensors, instrumentation, and press automation.
- Support structural integrity assessments, preventive maintenance, and long-term press reliability improvements.
- Lead Root Cause Analysis (RCA), Failure Mode and Effects Analysis (FMEA), and corrective action investigations.
- Apply 5 Whys, Fishbone Diagrams, Fault Tree Analysis, and other engineering methodologies.
- Analyze equipment failure history and maintenance data to identify recurring issues.
- Support Lean Manufacturing, Total Productive Maintenance (TPM), and continuous improvement initiatives.
- Implement and validate sustainable corrective actions through measurable reliability improvements.
- Evaluate and optimize preventive maintenance programs based on equipment criticality and failure trends.
- Support predictive maintenance through vibration analysis, oil analysis, thermal monitoring, and equipment condition assessments.
- Develop reliability-centered maintenance recommendations to minimize unplanned downtime.
- Coordinate equipment inspections, maintenance improvements, and lifecycle reliability planning.
- Prepare engineering reports, reliability assessments, corrective action documentation, and improvement…
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