Manufacturing Project Engineer

Manufacturing

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The Mapleton Foundry is one of the largest foundries in the United States and is home to the largest core-making machine in the world. Working at the foundry requires a strong commitment to safety, quality, and continuous improvement.

With more than 800 employees at the foundry, we are looking for an engineer to support process development and improvement projects focused on enhancing the safety, quality, velocity, and cost of our manufacturing operations through casting simulation and tooling design and development.

In this role, you will support foundry casting and tooling projects from development through implementation, working cross‑functionally to improve casting designs, manufacturing processes, and product quality.

• Provide technical expertise and guidance for major foundry pattern and tooling projects, partnering with internal and external suppliers to support and improve casting designs.
• Utilize casting simulation and engineering analysis to support the development and optimization of casting designs and manufacturing processes.
• Support the implementation of New Product Introduction (NPI) and Continuous Product Improvement (CPI) activities for castings.
• Collaborate with design engineering, operations, quality, manufacturing engineering, and suppliers to implement and improve casting designs.
• Support tooling design, development, and implementation to meet manufacturing and product requirements.
• Provide technical guidance to manufacturing engineers and operators to develop and maintain high‑quality products and processes.
• Apply 3D modeling and CAD tools to support casting and tooling development.
• Identify and implement opportunities to improve manufacturing safety, quality, velocity, and cost.

Problem Solving: Working knowledge of approaches, tools, techniques for recognizing, anticipating, and resolving organizational, operational or process problems; ability to apply knowledge of problem solving appropriately to diverse situations.

Lean Manufacturing: Working knowledge of the philosophy, principles and implementation approaches of lean manufacturing; ability to integrate and implement lean manufacturing philosophy into existing production and management processes.

Project Management: Basic knowledge of effective project management strategies and tactics; ability to plan, organize, monitor, and control projects, ensuring efficient utilization of technical and administrative resources to achieve project objectives.

Manufacturing Best Practices and Standards: Basic knowledge of best practices and standards for improving the effectiveness, efficiency, and safety of the design, production, and distribution of manufacturing products; ability to create and implement best practices and standards for various casting processes and activities.

Manufacturing Process Design and Development: Basic knowledge of how to develop or design metal casting manufacturing process; ability to establish and determine which processes and parameters should be opted to improve functionality and costs.

Change Control - MFG: Basic knowledge of metal casting processes and procedures by which a change is identified, evaluated, approved,…