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Senior Process Engineer

Job in Johannesburg, 2000, South Africa
Listing for: Segula Technologies
Full Time position
Listed on 2025-12-08
Job specializations:
  • Engineering
    Process Engineer, Chemical Engineer
Job Description & How to Apply Below
Position: SENIOR PROCESS ENGINEER

Company Description

At SEGULA Technologies you will have the opportunity to work on exciting projects and help shaping the future within an engineering company which is at the heart of innovation. From 3D printing, augmented reality, connected vehicle to the factory of the future – new technologies are part of our 15,000 ingenious collaborators’ day-to-day life.
Company profile :

Job Description Experience
  • Minimum 14 years engineering experience
  • At least 8 years in a contracting/design house environment
  • Experience in energy, refining, petrochemical or chemical industries
  • Lead Engineer experience on at least 3 large projects
  • Commissioning and plant start-up participation
  • Experience with distillation processes essential
Responsibilities - Functional
  • Leads the development of design basis, PFDs, P&IDs, and engineering deliverables
  • Validates all major process deliverables
  • Supports design reviews, HAZOP, SIL and client workshops
  • Ensures compliance with engineering standards, safety requirements, and project specifications
Commitment & Authorisations
  • Authorised to approve process documents within project scope
  • Authorised to coordinate with licensors, vendors and technology providers
  • Authorised to issue technical bid evaluations and design philosophies
Objectives of the function
  • Deliver robust, safe, and efficient process designs across all project phases
  • Ensure effective integration of process engineering with all other disciplines

    This ensures that the role stays focused and the list is properly formatted.
Mission and tasks
  • Lead process engineering work across feasibility, concept, basic and detail stages
  • Develop PFDs, P&IDs, mass and energy balances, UFDs and MFDs
  • Perform process simulations using ASPEN / PRO-II
  • Perform unit operation sizing (pumps, heat exchangers, columns, reboilers and valves)
  • Conduct hydraulic calculations with AFT tools
  • Develop process philosophies, safety philosophies, operating and commissioning manuals
  • Perform relief load calculations and fire protection calculations
  • Prepare equipment and instrument datasheets
  • Perform hazardous area classifications and material selection tables
  • Conduct 3D model reviews and plant layout assessments
  • Lead vendor documentation reviews and technical bid evaluations
  • Support commissioning and plant start-up
Skills
  • Strong analytical and problem-solving skills
  • Advanced Aspen HYSYS / Aspen Plus modelling capability
  • Strong understanding of chemical engineering fundamentals
  • Knowledge of safety-related design (SIS, SIL, relief systems)
  • Expertise in distillation, heat exchange, separation and utilities
  • Knowledge of international engineering standards and best practices
  • Strong communication and client engagement skills
  • Experience leading cross-disciplinary engineering and project interfaces
Prerequisites
  • Ability to interpret engineering drawings, process diagrams and standards
  • Familiarity with EPC/EPCM project environments
  • Knowledge of hazardous area classification
Qualifications Diplomas
  • BSc Chemical Engineering (Required)
  • Professional Registration (Pr.Eng – ECSA) Preferred
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Position Requirements
10+ Years work experience
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