Hydrotest Foreman

Are you an experienced Hydrotest Foreman with a strong background in hydrotesting of piping systems, vessels, tanks, and static equipment within major Oil & Gas EPC projects? We are seeking a highly skilled professional to lead field hydrotesting activities, ensuring safe execution, quality compliance, and timely completion of project milestones.

The Hydrotest Foreman will be responsible for the following key responsibilities, including but not limited to:

• Review hydrotest packages, P&IDs, isometrics, line lists, and pressure test diagrams.
• Identify test limits, isolation requirements, and test sections.
• Ensure availability of hydrotest equipment including pumps, gauges, hoses, blinds, manifolds, and safety gear.
• Verify readiness for flushing, cleaning, drying, and reinstatement activities.
• Support Hydrotest Engineers in developing daily and weekly hydrotest plans.

• Lead hydrotest crews during preparation, pressurization, testing, draining, depressurization, and restoration activities.
• Supervise installation of test blinds, blanks, hoses, manifolds, and calibrated pressure gauges.
• Ensure proper isolation of piping systems, valves, instruments, and equipment prior to testing.
• Monitor pressure stability, leak detection, and system integrity throughout testing.
• Ensure compliance with approved hydrotest procedures and project specifications.

• Supervise pre- and post-test flushing, air blowing, and cleaning operations.
• Monitor cleanliness standards and ensure proper installation of strainers, screens, and filters.
• Coordinate with specialist cleaning subcontractors where required.

• Implement hydrotest safety procedures, risk assessments, and permit requirements.
• Establish exclusion zones, barricading, and warning signage.
• Conduct toolbox talks and ensure strict PPE compliance.
• Monitor high-pressure testing activities to ensure a safe work environment.

• Conduct pre-test inspections and verify readiness using hydrotest checklists.
• Ensure calibration validity of gauges and testing equipment.
• Coordinate with QA/QC teams for inspection and witnessing of tests.
• Maintain hydrotest records, pressure charts, temperature logs, punch lists, and test reports.
• Assist in preparation of hydrotest dossiers and project turnover documentation.
• Identify and coordinate closure of punch items arising during testing activities.
• Supervise rectification works including gasket replacement, valve adjustments, bolt tightening, and spool modifications.
• Lead post-test reinstatement activities ensuring systems are restored in accordance with approved drawings and specifications.
• Verify readiness for commissioning and handover.
• Act as the focal point between Hydrotest Engineers, Mechanical/Piping teams, QA/QC, HSE, Vendors, and Commissioning personnel.
• Provide daily progress updates and highlight potential constraints.
• Lead and manage hydrotest crews including fitters, riggers, helpers, and pump operators.
• Monitor workforce productivity, competency, attendance, and safety performance.

• Minimum 8-10 years of experience in piping hydrotest activities within Oil & Gas, Petrochemical, or EPC projects.
• Hands-on experience with pressure testing equipment, pumps, manifolds, hoses, and calibrated gauges.
• Proven leadership and supervisory experience managing site-based hydrotest crews.

• Diploma in Mechanical Engineering or related discipline.

• Strong knowledge of hydrotesting and leak testing procedures.
• Ability to interpret P&IDs, isometric drawings, line lists, and technical documentation.
• Familiarity with ASME, API, and project-specific standards.
• Strong understanding of high-pressure testing safety requirements.
• Hydrotest Procedure Expertise
• Technical Drawing Interpretation

• The chance to contribute to some of UAE’s Oil and Gas EPC Mega projects.
• A collaborative, supportive environment that values innovation and excellence.
• Opportunities for professional growth and career progression.
• Competitive salary and benefits package.