Senior Technician, -C

Job Purpose

The jobholder is responsible for performing I‑C maintenance and repairs, ensuring safe, continuous and reliable operation of assets, plants and equipment which is crucial for Borouge’s operational efficiency and adherence to international standards. This role includes leading the I‑C maintenance and repair activities, conducting troubleshooting, corrective maintenance and major repairs during shutdowns, while also performing predictive, preventative and proactive maintenance, supporting commissioning activities, coordinating with contractors and ensuring compliance with HSE standards, all of which contribute to Borouge’s operational efficiency and adherence to international standards.

• Perform regular preventive and corrective maintenance on instrumentation and control systems, including sensors, transmitters, control valves, analyzers and actuators to ensure smooth plant operations.
• Troubleshoot and resolve issues in Distributed Control Systems (DCS), Programmable Logic Controllers (PLCs) and SCADA systems to maintain operational efficiency.
• Conduct calibration, testing and validation of field instruments (pressure, temperature, flow and level sensors) to ensure accurate measurement and control; maintain calibration records and ensure instruments are within operational tolerances to comply with industry standards.
• Diagnose and repair issues with control loops to optimize process efficiency and tune control loops to maintain process stability and efficiency.
• Support the installation, configuration and commissioning of new instrumentation and control systems to ensure proper integration with existing systems.
• Assist in updating and reviewing control systems to align with process changes or improvements.
• Participate in planning and scheduling preventive maintenance tasks to minimize disruption to plant operations.
• Use condition monitoring techniques and tools to predict and prevent potential equipment failures.
• Follow all HSE guidelines to ensure safety when working with hazardous materials or in potentially explosive environments.
• Ensure compliance with Lockout Tagout (LOTO) procedures during maintenance activities to prevent accidents or equipment damage.
• Maintain accurate documentation of all maintenance activities, including calibration data, fault reports and work orders to ensure traceability.
• Update Computerized Maintenance Management Systems (CMMS) such as SAP with maintenance records, equipment history and spare part usage to support maintenance planning.
• Provide quick response to instrumentation or control system breakdowns to minimize plant downtime.
• Act as the technical expert for complex issues in instrumentation and control systems to ensure effective troubleshooting.
• Ensure proper inventory of critical spare parts for instrumentation and control systems to maintain sufficient stock levels.
• Participate in continuous improvement initiatives by identifying and recommending upgrades or improvements to instrumentation and control systems for increased reliability and performance.
• Collaborate with process engineers to implement process optimization and control strategies to enhance operational efficiency.
• Conduct task risk assessments to maintain safety at work locations.
• Test the performance function of SIL instruments and record deviations to ensure functionality.
• Conduct and participate in risk management for interlock defeat requirements to mitigate risks.
• Perform visual close and detailed inspections of installed Instrument & Control equipment to ensure compliance with standards.
• Follow all HSE guidelines to ensure strict adherence to safety protocols.
• Support System Engineers in maintaining DCS, ESD and MCMS system hardware to ensure system integrity.
• Support maintenance requirements related to profitability programs and alarm management to enhance operational efficiency.
• Ensure HSE critical and non‑HSE Instrument and Control systems operate safely and comply with regulations.
• Follow up on calibration of all IQE instruments and maintain proper records as per ISO requirements.
• Assist in identifying the need for spare parts and new instrumentation technology to support…