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Powertrain Engineer Internal Combustion Engine; ICE
Job Description & How to Apply Below
The eVTOL Powertrain ICE Engineer will be responsible for the design, development, integration, and certification of internal combustion engine-based propulsion systems for a hybrid eVTOL Cargo UAV System. This role focuses on piston engine integration within a certified aircraft environment, ensuring compliance with applicable aviation regulations and system engineering processes.
Responsibilities- Lead the design and integration of internal combustion engine systems into hybrid eVTOL UAV architecture.
- Ensure proper integration of engine, fuel system, cooling, exhaust, and mechanical interfaces with the airframe and hybrid powertrain.
- Optimize engine performance for efficiency, reliability, weight, and operational envelope.
- Collaborate with multidisciplinary teams (aerodynamics, structures, avionics, flight controls).
- Apply system engineering principles in accordance with ARP
4754. - Develop system requirements, architectures, and verification/validation strategies.
- Support safety assessments in line with ARP
4761, FHA, FTA, FMEA. - Ensure compliance with applicable regulations such as CS UAS, SC VTOL, CS 23, CS E, CS P.
- Plan and execute testing programs to validate the performance and safety of the eVTOL powertrain.
- Analyze test data and iterate on designs to address any identified issues.
- Support certification activities, including documentation and authority interaction.
- Maintain verification documentation and compliance artifacts.
- Bachelor's or Master's degree in Mechanical Engineering, Aerospace Engineering, or a related field.
- Minimum 8+ years of relevant experience in aircraft propulsion or engine integration.
- Proven experience in certified aerospace projects and regulatory compliance.
- Strong knowledge of piston/internal combustion engines and fuel systems.
- Proficiency in simulation and modeling tools for powertrain analysis.
- Solid understanding of system engineering processes (ARP
4754) and safety analysis (ARP
4761). - Hands‑on experience in testing, integration, and troubleshooting.
- Familiarity with hybrid propulsion systems is a strong plus.
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