Industrialization And Supplier Development - Senior Engineer

Job Description:

Lead the technical development and industrialization of assigned suppliers and commodities supporting POWERTECH turbofan, microjet and piston engine programs.

Own end-to-end supplier technical readiness, including capability assessment, development planning, APQP, process validation and ramp readiness, while acting as the lead technical presence at supplier facilities.

• Conduct supplier technical and process capability assessments for machined, fabricated, welded and cast components.
• Evaluate manufacturing methods, equipment, tooling, fixturing, metrology, special processes and sub-tier controls.
• Produce technical qualification reports, risk assessments and supplier development requirements.
• Challenge supplier manufacturing proposals covering datum strategy, tolerances, work-holding and process capability.
• Perform capacity studies, time studies and run-at-rate validation.
• Conduct process capability studies and drive achievement of required Cpk.
• Own supplier development plans and technical maturity gates.
• Drive APQP, PFMEA, control plans, operation sheets, routings and work instructions.
• Support FAI and production part approval readiness.
• Lead 8D/root cause analysis for dimensional variation, tool life, process instability, scrap and yield issues.
• Provide technical guidance on machining, forming, welding/brazing, casting, tooling and fixturing.
• Execute process industrialization and technology-transfer activities.
• Provide producibility input during design reviews and engineering changes.
• Act as technical authority for assigned commodities and mentor Engineer I/II employees.

• Bachelor’s/Master’s in Mechanical, Aerospace, Manufacturing or Materials Engineering.
• 6+ years’ aerospace/aero-engine manufacturing, industrialization or supplier development experience.
• Strong expertise in at least one core commodity: precision machining, sheet metal, welding/brazing or investment casting.
• Experience with APQP, PPAP/AS9145, AS9102 FAI, PFMEA, control plans and process capability.
• Strong GD&T and engineering drawing interpretation.
• Knowledge of titanium, nickel superalloys, stainless steel and aluminium.
• CAD/CAM and working knowledge of CNC programming.
• Knowledge of AS9100 and aerospace special processes.
• Willingness to travel and work at supplier sites for extended periods.

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