Process Control In- charge; QA​/QC

Responsibilities

• In‑process control in molding, melting sand system and pouring during shifts.
• Carry out daily in‑process sand testing of GREEN SAND and NO BAKE sand.
• Inspect inward sand bentonite and share test results with purchase and reporting manager, and operations head.
• Carry out mixer calibration and set resin catalyst output depending on climatic condition and product type.
• Ensure all processes are followed according to method card, sand properties and chemical‑composition control without deviation.
• Prepare sand testing reports and share with operations quality head daily.
• Monitor moulding process and check mould core quality such as hardness.
• Maintain bench life and prevent bends in moulds.
• Share test results to reporting manager for any failures or deviations immediately and coordinate with line QC inspectors to segregate castings with deviations.
• Update KIAZEN board 3C A3 as per requirement.
• Coordinate with purchase and suppliers in case of laboratory instrument or equipment breakdown.
• Ensure error‑proofing, continuous improvement and OPL for standardization to avoid future mistakes.
• Carry out failure analysis, CAPA and report on any failures.
• Monitor daily production and rejections, follow up and initiate action when gaps are identified.
• Follow up on new‑product development samples during sample production and update corrections to the tooling team.
• Ensure availability of MSDS for chemicals used in the laboratory at point of use.
• Ensure all relevant PPE are worn during laboratory activities.

• 2–5 years of relevant experience.
• Foundry experience is preferable.