Melting​/Furnace Operator

Responsibilities

• Operating Melting Furnaces: setting up, monitoring, and controlling the operation of melting furnaces.
• Loading Materials: load raw materials such as scrap metal, ingots, or alloys into the furnace in accordance with established procedures; accurately measure and weigh the materials to achieve the desired metal composition.
• Monitoring Temperature and
  
  Conditions:
  
  constantly monitor and regulate temperature, pressure, and other conditions within the furnace to ensure the metal or alloy reaches its molten state and maintains the desired properties.
• Alloy Mixing: add specific alloys or additives to the molten metal to achieve the desired quality, composition, or characteristics.
• Skimming and Cleaning: remove impurities, slag, and unwanted materials from the surface of the molten metal to improve the quality of the final product.
• Safety and Environmental Compliance: adhere to safety protocols and environmental regulations, which may include wearing protective gear, handling hazardous materials, and properly disposing of waste.
• Troubleshooting: identify and address issues or malfunctions in the melting process, making adjustments as necessary to ensure the quality of the melted metal.
• Record Keeping: maintain accurate records of the melting process, including temperature readings, materials used, and any incidents or irregularities that occur during the operation.
• Quality Control: ensure that the melted metal meets the specified quality and composition requirements, which may involve conducting quality checks and tests.
• Team
  
  Collaboration:
  
  cooperate with other team members such as foundry workers, technicians, and quality control personnel to ensure a smooth and efficient melting process.
• Preventative Maintenance: perform routine maintenance on the melting equipment and report any maintenance or repair needs to the maintenance department.

• Furnace Operation
• Crane Operation
• Raw Material Knowledge

• High school certificate / Diploma
• Minimum 3–6 years’ experience in similar role in foundry industries