Direct Wrap Screen Operator

Principal Accountabilities

The Direct Wrap Screen Operator sets up and operates direct-wrap screen manufacturing machines to produce sand-control screens in accordance with drawings, specifications and quality standards. The role ensures accurate machine setup, consistent weld wrap quality, productivity and safety and supports achievement of production targets.

• A Machine Setup / Operation
  • Set up and operate direct-wrap screen machines, including loading of wire rods and base pipe.
  • Set machine parameters such as wrap pitch, tension, weld current and speed per specification and product requirements.
  • Operate the machine through the wrapping and resistance-welding process to produce screens that match the drawing.
  • Achieve production targets while maintaining quality and minimising scrap.
• B Quality Inspection
  • Perform in‑process checks on wrap pitch, gap, weld integrity, outer diameter and length.
  • Identify and segregate non-conforming screens and report through NCRs.
  • Maintain product identification and traceability throughout the process.
• C Material Handling / Setup Support
  • Prepare and handle base pipe, wire and consumables safely using approved lifting aids.
  • Support changeovers, tooling, and roll changes for different screen sizes.
  • Assist with screen machine setup and related fabrication as required.
• D Maintenance / Housekeeping
  • Perform routine cleaning and first-line maintenance and report equipment faults.
  • Maintain tools, consumables and the work area in good order.
  • Record production data and complete required documentation.
• E Quality & HSE Compliance
  • Comply with API Q1, ISO 9001, work instructions and process specifications.
  • Ensure 5S is implemented in the work area.
  • Follow HSE requirements and safety guidelines, use appropriate PPE and report unsafe conditions.
  • Adhere to the Company Code of Business Conduct.

• Complete minimum training specified in Employee Qualification and OJT Form No S1-026F.
• Ability to set up and operate screen-manufacturing, wrapping and welding machines.
• Ability to read drawings and specifications and use measuring instruments.
• Attention to detail; safety awareness; teamwork and reliability.
• Ability to handle materials safely and work rotating shifts, overtime as required.

• Education:
  
  ITI / Diploma or equivalent technical qualification.
• Experience:
  
  Minimum 2‑4 years operating screen-manufacturing or similar production machinery (oil & gas/sand-control screens preferred).
• Communication:
  Basic working English.
• Working Condition:
  
  Shop-floor environment; shift and overtime as required.