Assistant Manager - Roll Shop
Job Description & How to Apply Below
We are hiring an Assistant Manager - Roll Shop for one of our clients, a leading metal and steel manufacturing company based in Abu Dhabi, UAE.
About Our ClientOur client is a leading metal and steel manufacturing company based in Abu Dhabi, UAE, recognized for delivering high-quality steel products and engineering solutions to a wide range of industries. With a strong commitment to operational excellence, innovation, and safety, the company operates state‑of‑the‑art manufacturing facilities and adheres to international quality standards.
Key Responsibilities- Assist the Roll Shop Manager in managing the daily Roll Shop operations and maintenance activities.
- Plan and supervise roll grinding, roll assembly, disassembly, and roll changing activities.
- Ensure the availability of rolls and tooling in line with rolling mill production schedules.
- Monitor roll performance, wear, and consumption to improve roll life and reduce operational costs.
- Coordinate with the Production, Mechanical, Quality Control (QC), and Production Planning and Control (PPC) departments to ensure smooth rolling operations.
- Conduct inspections and dimensional verification of rolls before installation and after dismantling.
- Monitor the condition and maintenance of Roll Shop machinery, grinding machines, material handling equipment, and tools.
- Ensure preventive and predictive maintenance activities are implemented effectively.
- Maintain roll history cards, grinding records, maintenance logs, inspection reports, and inventory records.
- Monitor and control Roll Shop consumables, spare parts, and tooling inventory.
- Ensure safe material handling, proper housekeeping, and appropriate storage practices within the Roll Shop.
- Identify roll defects, operational abnormalities, and quality issues, and initiate corrective actions.
- Support shutdown planning and maintenance activities related to rolling mill rolls and equipment.
- Conduct toolbox talks, on‑the‑job training, and skill development programs for Roll Shop personnel.
- Ensure the implementation of Permit‑to‑Work (PTW), Lockout/Tag‑out (LOTO), and safety procedures during maintenance activities.
- Ensure compliance with applicable statutory, customer, operational, and company requirements.
- Implement and maintain Integrated Management System (IMS) procedures in accordance with ISO 9001, ISO 14001, and ISO 45001 standards.
- Participate in risk assessments, hazard identification, environmental aspect and impact assessments, and the implementation of operational controls.
- Support internal and external audits, corrective actions, and continuous improvement initiatives.
- Promote quality awareness, environmental sustainability, energy conservation, and a strong occupational health and safety culture within the department.
- Authorize and supervise roll preparation, grinding, assembly, and maintenance activities.
- Stop unsafe work practices or operations that may affect product quality, safety, or environmental compliance.
- Allocate manpower and operational resources for Roll Shop activities.
- Recommend the repair, rejection, or replacement of defective rolls and tooling.
- Initiate maintenance requests and spare parts requirements for Roll Shop equipment.
- Conduct inspections and verify compliance with operational, quality, and safety procedures.
- Coordinate training and competency development activities for Roll Shop personnel.
- Participate in audits, investigations, and continuous improvement initiatives related to Roll Shop operations.
- Ensure the availability and reliability of rolls for uninterrupted rolling mill operations.
- Reduce roll failures, equipment downtime, rolling defects, and operational delays.
- Ensure proper maintenance and documentation of roll inspection, grinding, and inventory records.
- Maintain compliance with product quality specifications and operational standards.
- Ensure the effective implementation of IMS procedures and operational controls within Roll Shop activities.
- Maintain compliance with applicable health, safety, environmental regulations, and company procedures.
- Ensure safe working practices, proper PPE usage, and compliance with PTW and LOTO systems.
- Support the achievement of…
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