Utility Operator - Casting Operations

Job Overview

To assist Operators/Snr Operators/Technicians and other crew members in a wide range of activities within the casting Operations in a safe and efficient mannerin order toprovide quality products for EGA’s customers.

• Performs the tasks in a safe and efficient manner in compliance with the company’s operating procedures and safety regulations.
• 100% complition of OH&S awareness trainings.
• Follow 3 “R” Policy—Reduce, Reuse &Recycle.
• Attend Safe start trainings as per schedule.
• Strictly Follow wet weather procedure during rainy weather conditions for scrap handling.
• Identifies unsafe acts/ Hazards in work area and inform supervisor for further action to achieve Zero LTI.
• Always follow EGA Life Saving Rules. (9 Rules)

• Employee must be competent in below given all training tasks before assigning in to shift.
• He must be competent to perform all the tasks and functions of Utility Operator as expected after completion of below given training modules.
• CH/TRG.
  13.00. F11-- Forklift Tasks – Homo/Saw (CH-1 &
  2).

• (Major Activities &Key Result Areas)
• Works well within the team performing his role effectively.
• Receive and carryout work instructions from operators in DC Furnace/DC Casting or Homo &Sawing Operations, in conjunction with the daily production plan assigned by shift supervisor.
• Preparation and arrangement of spares and tools—Kawool, Plug Cones & Bars, Break launders, Tundish Launders, Sampling Moulds/Spoons.
• Check &Carry out Scrap segregation and arrangements at DC furnaces as per alloy requirements through SSM System.
• Assists the operator in Arranging alloying elements.
• Assists the operator in DC Stationary/Tilting Furnaces preparation.
• Overhead crane operation-Hot metal Crucible handling and direct pouring through tundish launder/Pouring through tilt table operation.
• Scrap Charging and Sampling as per requirement.
• Carries out dross bins shifting to Dross press machines on time and arranging well prepared dross bins at furnaces with forklift.
• Assist the operator/Team members in DC Casting Operations.
• Casting Launders preparation.
• Spares and tools arrangement and preparation. (Filters,Wind socks, Mould cleaners, Skimmer tools, Sampling moulds/spoons)
• Degasser unit preparation (Before and after casting).
• Assists the team in Cast start and cast end.
• Shifting of drain metal bins, used filter/windsock hoppers and arranging empty one.
• Assists in Sow Casting section for cruciblepouring,skimming, stripping and sow preparation.
• Assist the operator/Snr Operator in Sawing operations. (Finishing section)
• Scrap hoppers shifting to furnace area with SSM Tickets creation and empty hoppers arrangement.
• Labelling and marking on the billet bundles
• Assist in Loading of jumbo strapping coil at Billet Saws.
• Pneumatic Banding operations.
• Scrap bundles shifting with SSM Tickets.
• Forklift operation in finishing section for bundles lifting & scrap hoppers changing.
• Finish goods bundles oil cleaning and rework.
• Reallocation bundles/Dark colour bundles washing.
• Wood runners off loading and runner’s area arrangement.

• Assists in carrying out the tasks delegated to him by operators as per his training completion in production areas.
• Keep the working area and equipment clean and tidy to ensure a high standard of safety and housekeeping.

• Contributesinachieving shift’s production target in terms of both quality and quantity as directed by department supervisor or his designate.

• Follow the casting operations, metallurgical and safety procedures as per EGA Quality Management system and as per the requirements of International standards – IATF 16949—2016 & ISO/IEC 17025:2017, ISO 45001 and OHSAD 18001 and Environmental Management Systems as directed by department supervisor or his designate.
• Actively participate in Suggestion scheme.
• Hazards Identification/Reporting as per target
• Keeps work area and equipment neat and clean, maintain 5S always.
• He must be physically fit and prepared to work in shift duties. (8 hrs/12 hrs)

• Minimum of 12th grade High School Certificate.
• UAE Nationals: minimum 8 class & Successful completion of PEC Smelter training programme
• One year of experience in heavy industry is preferable.

• Completion of the following in-house courses:
• Respiratory,
• Aluminium Water Explosions and Electrical hazards.
• Good team player.
• Well Familiar with Waste Management system.
• Familiar with Cast house Emergency procedures.
• Ability to speak and write in English
• Must be well familiar with Basic OHS courses.
• Possession of Forklift-8A-category Driving License.