Process Engineer

Air Q Limited is looking for an experienced and hands-on Process Engineer to join our Assembly, Integration & Testing (AIT) team in Abu Dhabi, UAE.

This role is ideal for an engineer who enjoys working at the intersection of engineering, production planning, tooling, and shop-floor execution. The Process Engineer will play a key role in ensuring that production plans are aligned with actual assembly capabilities while continuously improving processes, tooling, and production flow.

• Align production processes and capacity between Planning and Assembly.
• Work closely with Material and Production Planners to ensure schedules are achievable on the shop floor.
• Identify production constraints, bottlenecks, and process inefficiencies.
• Develop practical solutions to improve production flow, throughput, and cycle time.
• Work with R&D and Engineering teams to ensure product requirements can be effectively translated into production processes.
• Support the Assembly team in resolving day-to-day technical and process challenges.

• Design, specify, and manage production tools, jigs, fixtures, and equipment.
• Ensure required tooling is available and fit for production use.
• Maintain tooling records, traceability, and checkout/check-in controls.
• Coordinate tooling calibration schedules and ensure calibration compliance.
• Support FOD prevention and good tooling-management practices.
• Work with tooling and equipment suppliers to develop or improve production solutions.

• Drive continuous improvement initiatives across assembly processes and production flow.
• Apply Lean Manufacturing, Six Sigma, and root-cause problem-solving techniques.
• Identify opportunities to reduce cycle time, waste, rework, and production constraints.
• Analyze process performance and implement corrective and preventive actions.
• Standardize improved processes to ensure repeatability and consistent production quality.

• Support the Head of Assembly & Integration with tooling and process readiness ahead of production and product launches.
• Ensure processes, tooling, and fixtures are ready before production activities begin.
• Support new product introduction and production ramp-up activities.
• Work closely with shop-floor teams to validate processes and identify practical improvements.

• Bachelor’s degree in Mechanical, Industrial, Manufacturing Engineering, or a related technical discipline.
• 5+ years of experience in Process Engineering, Manufacturing Engineering, Tooling Engineering, or a similar role.
• Experience in aerospace, UAV, aviation, defense, or other complex manufacturing environments is highly preferred.
• Strong practical experience in tooling, jig, and fixture design or management.
• Good understanding of production processes, assembly operations, and manufacturing workflows.
• Experience with Lean Manufacturing and continuous improvement methodologies.
• Strong root-cause analysis and problem-solving skills.
• Knowledge of ISO 9001 / AS9100 quality principles as applied to manufacturing and process control.
• Experience with calibration management and tooling control is an advantage.
• Six Sigma Green Belt or equivalent process-improvement certification is an advantage.
• Strong communication skills with the ability to work across Planning, R&D, Engineering, Quality, and Assembly teams.

We are looking for someone who is hands-on, analytical, proactive, and comfortable working directly with production teams
.

The ideal candidate understands that a good production process is not only about documentation—it must work effectively on the shop floor. You should be able to identify a bottleneck, understand its root cause, work with the relevant teams, and implement a practical solution that improves quality, productivity, safety, and delivery
. This position offers the opportunity to have a direct impact on the development of our production capabilities, tooling systems, assembly processes, and manufacturing readiness
.