Machine Operator -OPS

JOB PURPOSE: Run the machine at optimal speeds to meet the production schedule and quality standards KEY ACCOUNTABILITIES HSE

• Comply with relevant safety, quality and environmental control procedures and instructions
• Use personal protective equipment and safety gear when performing assigned tasks
• Keep operational areas clean and well organized to prevent incidents and accidents
• Maintain assigned tools, equipment and machinery in good working order
• Report unsafe acts, incidents or safety violations

Production Workflow:
Ensure that the resins are correctly mixed and the correct raw materials are available before beginning production to make quality pipes

• Ensure that the correct labels and marking meet standard / client specifications
• Comply with operational procedures and instructions when performing all job tasks and activities
• Report any accidents, problems, mistakes or non-conformities faced during production to the superior
• De-molding:
  Perform pre-curing and proper de-molding on products to minimize defects
• Maintain proper records for both molds and mandrels along with stenciling each to achieve proper identification
• Inspect the de-molded product to be able to offer it later to the online QC for final inspection
• Cool the related mandrel to reach the minimum required temperature
• Ensure the mandrels are ready for production without any delay to meet the committed schedule
• Hydro test:
  Monitor the machine operation as per the requirements and within its defined limitations to avoid any damage to the machine/tested item
• Set up and dismantle pipe testing heads and fittings blind flanges to ensure that no problem occurs during testing
• Test pipes in accordance with testing schedule and log the daily tests
• Select the correct rubbers rings, O-rings and flange per drilling standards to accelerate the testing process
• Apply the valid calibration dates on the gauges to meet QC testing requirement
• Calibration:
  Calibrate, build up, grind and cut pipes to required dimensions and quality standards
• Prevent wastage and rejections during calibration
• Track, log and report the daily output and post curing status to ensure production schedules are met

• Technical / High School

• 1 to 2 years of experience as an Operator in a similar environment

• Ability to read, write & speak English
• Detailed knowledge of the Pipe machine and Products.
• Knowledge of Raw Material and associated hazards, Material Safety Data, Resin mixing / dosage.
• Detailed knowledge of product specifications - dimensional and visual requirements
• Knowledge of using measuring / tools such as Pi-Tapes. Measuring tapes, Vernier calipers
• Knowledge of required quality standards, visual defects

• Attention to details
• Self-motivated and proactive
• Ability to read and understand raw material recipe
• Computer Literate