QA​/QC ENGINEER​/INSPECTOR

To perform and coordinate QA/QC activities related to inspection, repair, overhaul and servicing of pumps and associated rotating equipment, ensuring compliance with API requirements, customer requirements, approved procedures, drawings, applicable standards and IMS requirements.

• Inspect incoming materials, components and spare parts against PO, drawings and technical requirements.

• Verify material identification, Heat No., MTC and material traceability.

• Conduct PMI & other material verification when required.

• Ensure accepted, rejected and hold materials are properly identified and controlled.

• Perform and document inspections during pump & associated rotating & static equipment’s dismantling, repair, machining, assembly and final inspection.

• Verify critical dimensions, clearances, fits, tolerances, shaft runout/TIR and component condition.

• Inspect pump components including shafts, impellers, casings, wear rings, sleeves, bearings and other critical parts.

• Ensure repair activities are carried out according to approved repair procedures, drawings and customer requirements.

• Prepare and follow approved ITPs, Method Statements, Quality Plans, Route cards and inspection procedures.

• Ensure required Hold, Witness and Review points are completed and documented.

• Maintain inspection traceability throughout the repair process.

• Coordinate customer/third-party inspections when required.

• Provide & Verify welding activities against approved WPS/PQR and applicable requirements.

• Check & update the welder qualification and relevant documentation.

• Coordinate and review NDT activities such as LPI/DPT, MPI, UT and other applicable methods.

• Review NDT reports and ensure identified discontinuities are properly addressed before further processing.

• Carry out dimensional inspection of machined and repaired components.

• Verify dimensions against drawings, OEM requirements and approved tolerances.

• Ensure inspection results are accurately recorded in the relevant inspection reports & route cards.

• Inspect surface preparation, blasting and painting/coating activities in accordance with approved specifications and customer requirements.

• Verify surface cleanliness and surface profile after blasting where applicable.

• Measure and record Dry Film Thickness (DFT) using calibrated equipment.

• Check coating for defects such as runs, sags, pinholes, blistering, insufficient coverage, contamination or physical damage.

• Ensure blasting and painting inspection records are completed before final release.

• Conduct final inspection after completion of repair and assembly.

• Verify completion of all required inspection and testing activities including photographs.

• Review inspection reports, dimensional records, NDT reports and supporting quality documentation.

• Confirm equipment conformity before QA/QC release for dispatch.

• Identify and report non-conforming materials, components or processes.

• Raise and follow the NCRs process and maintain appropriate records.

• Coordinate with Operations, Reverse Engineering and concerned departments for disposition and corrective action.

• Verify completion and effectiveness of corrective actions before NCR closure.

• Ensure measuring and inspection instruments used for acceptance are within valid calibration.

• Maintain identification and calibration status of QA/QC measuring equipment.

• Prevent the use of expired, damaged or unsuitable measuring instruments.