Manufacturing Engineer

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Firehawk Aerospace is pioneering the development of additively manufactured rocket propulsion systems, combining advanced manufacturing techniques with innovative engineering to deliver safer, more reliable, and cost‑effective solutions for space exploration and defense. We are seeking a talented Manufacturing Engineer to join our team and help shape the future of rocket motor manufacturing.

• Develop, implement, and optimize integration and manufacturing processes for the production of rocket motor systems, ensuring efficiency, quality, and safety.
• Collaborate with design engineering teams to ensure manufacturability of integration of components and assemblies, providing Design for Manufacturing and Assembly (DFMA) feedback during the development phase.
• Create and maintain detailed work instructions, process documentation, and manufacturing plans to support production and hardware integration activities.
• Identify and implement process improvements to enhance overall production efficiency.
• Establish and equip a facility to perform Lot Acceptance Testing (LAT) and support ongoing LAT activities, ensuring compliance with quality and performance standards.
• Support the design, procurement, and implementation of manufacturing tools, fixtures, and equipment to meet production requirements.
• Lead root cause analysis and corrective action efforts for production issues.
• Develop and execute validation and qualification plans for new processes, equipment, and materials.
• Collaborate with quality engineering to ensure compliance with industry standards, customer requirements, and internal quality systems.
• Support the implementation of automation and advanced manufacturing technologies within manufacturing processes.
• Assist in generation of key performance indicators (KPIs) such as cycle time, scrap rates, and downtime, and develop strategies to improve performance.
• Support proposal development as required.
• Ensure compliance with safety, environmental, and regulatory requirements in the manufacturing environment.

• Bachelor’s degree in Manufacturing, Industrial, Mechanical, or Aerospace Engineering, or a related field.
• 8+ years of experience in manufacturing engineering, process development, or production support in aerospace, defense, or a related industry.
• Strong understanding of manufacturing principles, including lean manufacturing, Six Sigma, and Design for Manufacturing and Assembly (DFMA).
• Familiarity with 3D modeling software (PTC Creo/Windchill or equivalent).
• Proficiency with Product Lifecycle Management (PLM) systems (Deltek Costpoint of equivalent).
• Experience with manufacturing process documentation, including work instructions, process flow diagrams, and control plans.
• Strong problem‑solving skills and the ability to perform root cause analysis and implement corrective actions.
• Excellent communication and collaboration skills, with the ability to work effectively in cross‑functional teams.
• Ability to obtain and maintain a DOD issued security clearance.
• Ability to travel (up to 10%).

• Working knowledge of Mil‑Std‑4145 (explosive safety).
• Experience in the manufacturing of rockets or weapon systems and components.
• Experience with Enterprise Resource Planning (ERP) systems for production planning and inventory management.
• Familiarity with additive manufacturing (3D printing) processes and their application in production environments.
• Knowledge of non‑destructive testing (NDT) methods and quality assurance practices.
• Experience transitioning products from development to production.
• Certification in lean manufacturing, Six Sigma, or related methodologies.
• Experience with automation and robotics in manufacturing processes.

• Health Coverage: 100% employer‑paid medical premiums for employees and up to 75% coverage for dependents under select plans, with additional options for PPO and HDHP plans. Coverage begins the first month following your hire date.
• Dental and Vision Plans:
  Affordable dental and vision plans with extensive coverage options, including preventive care,…