Reliability Mechanical Lead Technician

Job Responsibilities

• Carry-out Condition Based Maintenance – Carry-out condition-based monitoring activities (coordination and data collection), such as vibration analysis, thermography, and ultrasound analysis to detect early failures, in all plants.
• Provide diagnoses based on analysis of CBM data collection, for common patterns (not complex issues).
• Document failure modes on site
• Collect physical evidence (photos, measurements, parts condition)
• Support RCA investigations
• Validate abnormal trends before escalation
• Confirm condition monitoring alerts
• Support shutdown reliability assessments
• Ensure measurement points are correctly recorded in SAP-PM
• Maintain historical reliability logs
• Support Weibull data collection
• Prepare condition-based monitoring activities reports
• Support Reliability Engineers in preparing weekly, monthly and annual reports
• Support Reliability Engineers in conducting annual audit in all plants, using the Reliability assessment grid.
• Support Reliability Engineers in conducting work quality audits during shutdowns.
• Support Reliability Engineers in the budget preparation with technical information and analyses.

• Vocational/Technical Certificate, Diploma or Bachelor's Degree in Mechanical Engineering, Mechanical Maintenance, Industrial Maintenance, Mechanical Technology, or related discipline.

• Vocational/Technical Certificate:
  Minimum 7 years of mechanical maintenance experience in steel industry or heavy industry operations.
• Diploma:
  Minimum 5 years of mechanical maintenance experience in steel industry or heavy industry operations.
• Bachelor's Degree:
  Minimum 3 years of mechanical maintenance experience in steel industry or heavy industry operations.

• Experience performing condition monitoring, equipment inspection, and equipment condition assessment activities in steel plants or similar heavy industrial environments.
• Prior experience guiding technicians in steel plants, rolling mills, or similar continuous process industries.
• Prior experience supporting reliability improvement activities, equipment diagnostics, and maintenance teams in continuous process industries.

• Ability to support condition monitoring and reliability assessment activities.
• Ability to support inspection, condition assessment, and troubleshooting of mechanical equipment.
• Ability to perform and interpret condition monitoring activities including vibration monitoring, thermography, ultrasound inspection, oil analysis, and other diagnostic techniques.
• Ability to identify equipment abnormalities, wear conditions, performance deviations, and failure indicators, and support corrective actions.
• Ability to coordinate and guide technicians during reliability inspections, condition monitoring activities, and field data collection.
• Ability to verify inspection quality, measurement accuracy, and compliance with reliability and maintenance standards.
• Effective communication and coordination with Reliability Engineers, Maintenance Supervisors, Technicians, and cross-functional teams.
• Ability to support maintenance teams during breakdowns, shutdowns, equipment assessments, and reliability improvement activities.
• Strong adherence to Safety Standards, SOPs, Lockout/Tagout (LOTO), and emergency procedures.