Automotive Clay Sculptor​/Modeler

Location:

Allen Park, MI

Schedule:

Must be flexible to support multiple shifts, including occasional evenings and weekends based on wind tunnel testing schedules.

We are seeking a highly skilled Senior Aerodynamic Clay Modeler to support aerodynamic development activities within a world-class automotive wind tunnel environment. This hands-on role is responsible for the fabrication, modification, maintenance, and restoration of clay, composite, and rapid prototype test models used in vehicle aerodynamic testing.

The successful candidate will work closely with engineers, designers, and wind tunnel personnel to prepare high-precision aerodynamic models, implement engineering changes, and support test activities throughout the development process. This position requires exceptional craftsmanship, strong problem-solving abilities, and the ability to operate independently while meeting critical testing deadlines.

• Fabricate, modify, and maintain aerodynamic test models utilizing clay, foam, composite materials, rapid prototype components, and fabricated metal parts.
• Perform precision clay modeling and A-surface sculpting to support vehicle aerodynamic development programs.
• Execute vehicle configuration changes including grilles, mirrors, spoilers, underbody components, wheel and tire packages, and other aerodynamic features.
• Prepare and finish rapid prototype components for testing, including assembly, fitment, and surface refinement.
• Operate clay milling equipment and CNC machinery to support prototype development and aerodynamic model preparation.
• Support active wind tunnel testing by implementing engineering changes and modifications on tight timelines.
• Perform digital scanning and documentation of model surfaces using advanced scanning technologies.
• Compare scanned data to CAD geometry and assist with model validation activities.
• Interpret engineering requests, test plans, modification instructions, and CAD references to ensure accurate model execution.
• Collaborate with design engineers, program engineers, and wind tunnel operators to achieve testing objectives and schedule requirements.
• Maintain strict adherence to safety procedures, quality standards, confidentiality requirements, and security protocols.
• Support pre-test, active test, and post-test activities while ensuring model integrity and test readiness.

• Minimum 5 years of automotive clay modeling experience, including aerodynamic surface development and A-surface refinement.
• Demonstrated experience supporting vehicle prototype development and aerodynamic testing programs.
• Strong hands-on experience working with:
• Clay modeling and sculpting
• Clay milling equipment
• CNC machining operations
• Rapid prototyping and 3D printing technologies
• Prototype fabrication and assembly
• Ability to read and interpret CAD data, engineering drawings, modification requests, and test instructions.
• Experience making vehicle part changes and fabricating prototype components from materials such as clay, foam core, aluminum, composites, and other model-building materials.
• Excellent organizational and time-management skills with the ability to work effectively under compressed schedules.
• Strong communication skills and the ability to collaborate across engineering, design, and testing teams.
• High attention to detail and commitment to producing high-quality precision surfaces.

• Experience using digital scanning technologies, laser tracking systems, or photogrammetry tools.
• Ability to review and manipulate CAD data and create simple geometry modifications.
• Experience operating CNC laser, plasma, or milling equipment.
• Familiarity with G-Code programming.
• Experience comparing scan data to CAD models using inspection software.
• Prior experience supporting automotive wind tunnel testing environments.

• Must possess a professional set of clay modeling tools.
• Ability to complete all required safety training, including Job Safety Analysis (JSA) and lockout/tagout procedures.
• Demonstrated commitment to maintaining prototype confidentiality and security requirements.
• Willingness to work flexible schedules, including evenings and weekends, as required by testing programs.
• Ability to work independently while contributing effectively within a collaborative team environment.

This is a Contract position based out of Allen Park, MI.

The pay range for this position is $40.00 -…