Process Engineer

Position Summary

We are seeking a highly experienced Senior Process Engineer to lead process optimization and technical support at our fully automated coatings manufacturing facility. This role requires deep expertise in formulated chemical processes, with a strong emphasis on automation, PLC control systems, and continuous improvement methodologies. The ideal candidate will have a proven track record in scaling, troubleshooting, and enhancing high-volume, automated production systems within the coatings, adhesives, or specialty chemicals industry.

$90,000.00/yr - $95,000.00/yr

• Lead process engineering activities for batch and continuous operations in a fully automated coatings production environment.
• Interface directly with automation and controls teams to manage and improve PLC, SCADA, and DCS systems (Allen-Bradley, Siemens, etc.).
• Monitor and analyze process data for OEE improvement, cycle time reduction, energy optimization, and product quality consistency.
• Develop and revise P&IDs, process flow diagrams, and SOPs for new and existing processes.
• Collaborate with maintenance and reliability teams to improve equipment uptime and production throughput.
• Support R&D, Production, and the Product Management team to collaborate & assist with new product development.
• Lead RCAs and corrective action plans in response to process upsets, quality issues, or downtime events.
• Ensure compliance with EHS, OSHA, EPA, and quality (ISO/TS) standards.
• Drive capital project support from concept to commissioning, including equipment selection, automation integration, and performance validation.
• Serve as a technical mentor to junior engineers and production staff.

• Bachelor's degree in Chemical Engineering, Mechanical Engineering, Process Engineering, or related field (Master's preferred).
• 1O+ years of relevant experience in process engineering in coatings, chemical manufacturing, or similar industries.
• Strong proficiency with automation systems and PLC programming/logic (Rockwell Automation, Siemens TIA Portal, or equivalent).
• Familiarity with batch control systems (ISA-88) and industrial control software.
• Deep understanding of pumps, mixers, tank systems, heating/cooling loops, dust collection, and environmental controls.
• Experience with statistical process control (SPC), Six Sigma, or other data-driven problem-solving tools.
• Demonstrated success leading continuous improvement or lean manufacturing initiatives.
• Strong leadership, communication, and cross-functional team skills.
• Collaborate with supply chain and operations to identify and eliminate bottlenecks in material flow and scheduling.
• Develop and deliver training for operators and production staff on new processes, equipment, and control systems.
• Act as a key contributor in strategic manufacturing decisions related to automation upgrades and system integration.
• Comfortable working in a small-to-mid-sized company where agility, initiative, and ownership are valued.

• Work experience in a paint, coatings, resin, or adhesive manufacturing facility.
• Experience with automated materials handling systems, recipe management, and batch automation.
• Exposure to industry 4.0 technologies, including remote monitoring, predictive maintenance, and smart factory systems.

Mid-Senior level

Full-time

Manufacturing