Hydrotest

To safely execute hydrostatic pressure testing activities, ensuring piping systems and pressure vessels meet design, quality, and integrity requirements prior to commissioning and operation.

• Perform hydrostatic pressure testing of piping systems, vessels, and equipment in accordance with approved procedures and specifications.
• Safely prepare, install, operate, and dismantle hydrotest equipment, including pumps, hoses, blinds, and pressure gauges.
• Verify system integrity by identifying and reporting leaks, defects, or pressure losses during testing activities.
• Ensure all hydrotest activities are conducted in compliance with safety requirements, permits, and company procedures.
• Maintain accurate test records and documentation to support quality and commissioning requirements.
• Support construction, pre-commissioning, and commissioning activities while promoting a strong safety culture and teamwork.

• Prepare piping systems, vessels, and equipment for hydrostatic pressure testing.
• Install and remove test blinds, hoses, pumps, pressure gauges, and other hydrotest equipment.
• Conduct hydrostatic pressure tests in accordance with approved procedures, specifications, and safety requirements.
• Monitor and record test pressures, hold times, and test results.
• Inspect systems for leaks, pressure drops, or other abnormalities during testing.
• Assist in filling, venting, pressurizing, depressurizing, and draining test systems.
• Establish and maintain hydrotest exclusion zones and safety barriers.
• Ensure all tools and equipment are inspected and fit for use before testing activities.
• Follow permit-to-work requirements, risk assessments, and safe work procedures.
• Report unsafe conditions, equipment defects, test failures, and incidents to supervision.
• Maintain accurate hydrotest records, reports, and documentation.
• Support reinstatement activities following completion of hydrotesting.
• Maintain good housekeeping in the work area and ensure the proper handling of test water and waste.
• Work closely with supervisors, inspectors, commissioning personnel, and construction teams to complete testing activities safely and efficiently.
• Promote a strong safety culture and actively participate in toolbox talks and safety meetings.

• Candidates require the following experience and qualifications.
• Minimum 3 years of experience in hydrotesting, piping, mechanical, construction, or commissioning activities within industrial facilities, oil & gas, or similar environments.
• Experience working with hydrotest pumps, pressure gauges, hoses, and piping systems is preferred.
• Basic understanding of hydrostatic pressure testing procedures and requirements.
• Familiarity with piping systems, valves, flanges, blinds, and test equipment.
• Ability to read and follow drawings, test packages, procedures, and work instructions.
• Knowledge of pressure testing safety requirements and hazard controls.
• Strong commitment to safe work practices and compliance with company HSE policy.
• Familiarity with Permit-to-Work (PTW) systems, Job Safety Analysis (JSA), and risk assessments.
• Ability to recognize hazards associated with pressure testing and stored energy.
• Good communication and teamwork skills.
• Ability to work under supervision and follow instructions accurately
• Physically fit and capable of working in industrial and outdoor environments.
• Attention to detail and commitment to quality workmanship.