Production Engineering

Production engineers work in the sphere of manufacturing, executing and overseeing the engineering aspects of Production/Process Release and mass production of goods in Batam plant on behalf of the department Production Engineering Systems of PT TDK ELECTRONICS INDONESIA.

Their main job is to ensure that all products are released and manufactured with utmost efficiency and quality, according to the organizational guidelines and planned protocols using the appropriate technology. Production engineers are responsible for both the big picture and the small details related to all aspects of production and process.

The aim of this position is to manage the production/process release to obtain reliable products on time with the required quality, manufactured with capable means and processes, using the provided information, resources and deadlines.

The PE Engineer evaluates manufacturing processes by designing and conducting research programs; applying knowledge of product design, fabrication, assembly, tooling, and materials; conferring with equipment vendors; soliciting observations from operators

All the below tasks are to be executed following the organization’s rules and regulations and by following the established quality procedures and within the project execution framework.

Tasks and responsibilities

1. Overall responsible person for respective appointed Project/Process/Production line.

2. Be part of New Product Release activities, responsible in defining and developing manufacturing process of new products.

3. Regular and periodic reporting to the superior about the progress of the assigned project/task.

4. In house process improvement and controlling.

5. Valuate manufacturing processes by designing and conducting research programs; applying knowledge of product design, fabrication, assembly, tooling, and materials; conferring with equipment vendors; soliciting observations from operators.

6. Improve manufacturing efficiency by analyzing and planning workflow, space requirements, and equipment layout.

7. Keep equipment operational by coordinating with maintenance departments (following manufacturer's instructions and established procedures) requesting special service if necessary.

8. Maintain product and process database by writing computer programs; entering data.

9. Maintain professional and technical knowledge by attending educational workshops; reviewing professional publications; establishing personal networks; participating in professional societies.

10. Contribute to team effort by accomplishing related results as needed.

11. Identify and execute projects for cost savings, cost efficiency and overall effectiveness

12. Analysis of the data found in charts, graphs and so forth.

13. Analysis of operational issues and installation of new equipment

14. Prepare process and equipment designs

15. Prepare sample lots and run samples

16. Make measurements and prepare measurement reports with ppk /cpk and discuss and communicate with project partners(internal and external

17. Check BOM@ routings in SAP

18. Check and distribute PR documents and coordinate SAP build up.

19. Create and run PPAP samples.

20. Coordination of shipment of samples.

21. Release of production equipment and machines, handover of machines and spare parts to the maintenance departments

22. Ordering of fixtures, jigs, tools, equipment, machines etc. from internal or external vendors

23. Periodical update of documents (CP PFMEA…)

24. Supporting Production in controlling of routine operations including weekly production program, work force arrangement and process yield.

25. Attend daily production meetings and complete assigned tasks and documentation on time

26. Monitoring and review of production performance including delivery performance, Quality level and productivity in continuous basis.

27. To improve production process with collective study and understanding of process parameters requirement with the correct tooling, machinery and measurement equipment

28. Perform study and evaluation upon receiving RNCM, ODR, etc.

29. PR circulation, SAP set up, sample production and monitoring, PPAP document preparation for assigned projects.

30. Design of equipment, fixtures, gauges, tooling, etc.

31. Order, follow up, install, set up, release, handover of production equipment

32. Preparation/updating and distribution of documents such as control plans, PFMEA, work instruction, etc.

33. Periodic review and updating of documents

34. Perform detail process and equipment analysis in order to…