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Control Systems Project Engineer

Job in Beaver Dam, Dodge County, Wisconsin, 53917, USA
Listing for: Thermo Systems
Full Time position
Listed on 2026-01-01
Job specializations:
  • Engineering
    Systems Engineer, Electrical Engineering
Job Description & How to Apply Below

Overview

Thermo Systems is a global, full-service control systems integration partner, delivering automation solutions in the District Energy, Life Sciences, and Mission Critical markets. Our leadership and engineering team are committed to excellence and growth. Our company culture, known as "The Thermo Way," fosters an environment where all members perform their best. Our commitment to unity, dynamism, and delivering excellence is reflected in building trusting relationships through connection, adaptability, integrity, and success.

Job Summary As a Control Systems Project Engineer, you’ll own technical delivery and quality oversight for Mission Critical data center projects—while also developing, testing, and commissioning PLC/HMI applications. You will be the on-site Quality Control (QC) representative, drive the project Quality Control Plan (QCP), and partner with engineering, BIM, commissioning, and safety teams to ensure installations match approved drawings, submittals, and client expectations.

You’ll lead FAT/startup, support field troubleshooting, and continuously improve process and product quality.

Education And Experience
  • Bachelor of Science;
    Electrical Engineering, Mechanical Engineering, Computer Science, or other pertinent curriculum combined with relevant technical experience.
  • 4+ years in control systems engineering, including field exposure.
  • 2+ years in a lead or quality oversight role (Lead CSE, Quality Manager, or similar).
  • Proven success managing QCPs and commissioning scope (FAT/SAT, L1–L3).
Duties And Responsibilities Technical & Quality Management
  • Quality Control Plan:
    Develop, implement, and maintain the project QCP aligned to client requirements and “The Thermo Way.”
  • On-Site QC:
    Provide full-time, on-site quality oversight for all shifts; own inspections, corrective actions, documentation, and closeout.
  • PLC/HMI Engineering:
    Design, develop, and test PLC logic and HMI/SCADA graphics. Configure, integrate, and validate I/O and networks; implement alarms, sequences, and interlocks. Support FAT, SAT, and startup/commissioning (L1–L3). Typical platforms may include Rockwell/Studio 5000, Schneider/Modicon (e.g., M580), AVEVA, and/or Ignition.
Inspections & Non-Conformance
  • Perform initial, follow-up, specialty, and final inspections; document in ACC Build (or equivalent).
  • Log non-conformances, conduct Root Cause Analysis (RCA), drive corrective/preventive actions, and track closure to priority timelines.
BIM & Commissioning Coordination
  • Participate in BIM clash-detection/resolution and maintain model updates per the BIM Execution Plan.
  • Serve as QC liaison during commissioning (Levels 1–3), coordinating with third-party agents, field teams, and the owner.
Materials, Installation, And As-Builts
  • Verify that materials and field installations conform to approved shop drawings, submittals, and specs.
Documentation & Reporting
  • Archive all QC records—inspection logs, test reports, RCAs, and as-built documentation—for audit readiness.
  • Deliver monthly QC performance reports as part of WIP/forecasting packages.
  • Produce clear, proactive technical communications to customers and trade partners.
Project Engineering & Customer Service
  • Lead startup/commissioning activities; plan and execute FATs.
  • Interpret P&IDs, wiring diagrams, instrument specs, and HMI/PLC applications; troubleshoot field issues.
  • Ensure work is performed safely, on schedule, on budget, and to contractual requirements.
Supervisory & Cross-Functional Collaboration
  • Mentor junior engineers and field technicians on QC processes, commissioning, and PLC/HMI best practices.
  • Coordinate quality/safety integration with the Subcontractor’s Safety Representative and Project Superintendent.
  • Identify risks early, propose mitigation, and surface opportunities for process improvement and additional services.
Travel Required
  • Overnight travel may be required up to 50%.
On Call
  • On call rotation participation may be required based on location and client needs.
Work Authorization/Other Requirements
  • Proof of eligibility to work in the country where the position is located is required.
  • Maintain a valid driver’s license.
  • Fit for Duty at all times.
Culture
  • Model Thermo Systems core…
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