Sr Principal Optical Systems Engineer

Forming Our Future together

FormFactor, Inc. (NASDAQ: FORM), is a leading provider of essential test and measurement technologies along the full semiconductor product life cycle — from characterization, modeling, reliability, and design de-bug, to qualification and production test. Semiconductor companies rely upon Form Factor’s products and services to accelerate profitability by optimizing device performance and advancing yield knowledge. The company serves customers through its network of facilities in Asia, Europe, and North America.

Rooted in our core values — Focus on the Customer, Ownership & Accountability, Respectfully & Effectively Communicate, and Motivate & Develop People — we foster an environment where diverse perspectives are not only welcomed but celebrated. Everyone can make an impact here. Whether it's improving products, supporting customers, or positively influencing peers and the community, the contributions of our people matter.

Shift: The regular hours for this position are day shift.

Job Description:

Form Factor is seeking a Sr Principal Optical Systems Engineer to lead the architecture, design, modeling, integration, characterization, and validation of advanced optical microsystems and photonic test solutions. This senior individual-contributor role owns complex development efforts from concept through production release and applies deep expertise in optics and photonics to resolve multidisciplinary technical challenges.

The successful candidate will provide technical leadership across engineering, manufacturing, quality, software, and commercial teams; translate customer and product needs into system requirements; and establish robust design, simulation, test, and validation methods. This role influences technical roadmaps and engineering practices through expertise and collaboration rather than direct people management.

Key Responsibilities:

Optical System Architecture and Product Development Lead development of advanced optical systems, micro-optical components, and photonic test solutions from concept through commercial deployment.

Translate customer, product, and application requirements into system architectures, performance specifications, interfaces, and verification plans.

Own system-level optical performance and manufacturability, reliability, cost, schedule, and scalability of optical subsystems. Drive technical decisions for complex programs with significant ambiguity, multidisciplinary dependencies, and business impact.  Collaborate closely with Mechanical and Controls engineering teams to integrate optical components into precision alignment systems.

Select and characterize subsystem optical components including fiber array units (FAUs) and optical connectors.

Apply structured design reviews, risk assessment, and requirements traceability throughout the product lifecycle.

Simulation, Modeling, and Analysis Develop and validate advanced optical models using wave optics, diffraction, beam propagation, and photonic-device simulation methods.

Perform tolerance analysis, sensitivity analysis, error budgeting, and performance prediction for complete optical systems.

Correlate simulation results with laboratory measurements, production data, and field performance.

Test, Metrology, and Automation Lead development of optical characterization techniques, measurement methods, fixtures, and system-level verification strategies.

Define automated test and data-acquisition approaches supporting development, manufacturing, and quality assurance.

Integrate advanced metrology, image processing, and in-line monitoring solutions for process control and performance verification.

Use statistical analysis and data-driven methods to improve repeatability, capability, yield, and…