Sr. Automation Engineer

Life changing therapies. Global impact. Bridge to thousands of biopharma companies and their patients.

We are PCI. Our investment is in People who make an impact, drive progress and create a better tomorrow. Our strategy includes building teams across our global network to pioneer and shape the future of PCI.JOB SUMMARY: The Senior Automation Engineer works under the direction of the Senior Automation Manager while also utilizing independent judgment to perform the day-to-day project duties of designing, developing, and implementing control systems.

The Senior Automation Engineer will play a key role of work ownership and accountability for PCI automation systems. The Senior Automation Engineer ensures new systems meet stakeholder requirements, changes to existing systems are performed in a controlled manner and systems are in an inspection ready state. The Sr. Automation Engineer possesses expertise in engineering, design, installation, and start-up of automation systems.

They will assist manufacturing operations with problem solving regarding automation systems.

Essential Duties and Responsibilities:

Develop and edit engineering design documents, technical evaluations, and test plans for cGMP process equipment, utilities and follow GAMP 5 and PCI Data integrity guidelines.

Provide process automation (SCADA, PLC's, HMI's) programing and building management support.

Perform troubleshooting and investigations relating to manufacturing deviations and anomalies associated with automation systems and control system software.

Maintain the Historical database, Factory Talk PI Historian, and local historical solutions.

Support and maintain reporting services and report creation.

Take leadership during the entire life cycle of automation projects, from concept to feasibility and from fabrication and test to production.

Generate standard operating procedures to administer and manage control systems. Including the areas of backups/restores, configuration management, user access and incident handling.

Work hand in hand with Facilities, Engineering, and Operations teams to support projects and operational needs.

Implement, maintain, and optimize automated platforms for the commercial and research laboratories.

Prepare RFQ’s and solicit quotations from automation suppliers.

Evaluate supplier quotations to determine the best combination of technical solution, cost and timing.

Develop budget, schedule for projects, and manage projects to stay within them.

Conduct equipment design reviews and provide design guidance to suppliers and status reports.

Provide on-site support during machine build, debug and testing/qualification.

Supervise installation and testing to verify requirements and specifications are met.

Develop and execute data backup procedures and disaster recovery strategies of automation systems, always ensuring data integrity and security.

Write cGxP documentation such as SOPs, change controls, incidents, and deviations, planned deviations, and installation qualifications. Ensures documentation complies with cGxPs and other applicable regulations relating to GXP automated and control systems. Responsible for timely completion of work orders, deviations and change controls related to control systems.

Responsible for generating test scripts related to control system changes.

Support investigations to identify root causes and required changes to fix.

Responsible for generating and maintaining control system documentation: functional specifications, I/O Lists, wiring diagrams etc.

Collaborate and support external departments.

Responsible for identifying and implementing solutions that reduce deviations, processing time or increase system inspections readiness.

Provide 24/7 on-call shift Support as required.…