Modeling and FEA Engineer

Modeling and FEA Engineer – CACI International Inc.

Overview

CACI is seeking a motivated and detail-oriented Structural / Finite Element Analysis (FEA) Engineer to support the development, evaluation, and optimization of structural designs for the U.S. Navy. This role involves creating detailed CAD models, performing advanced finite element analyses, and clearly communicating technical results to internal and external stakeholders. The ideal candidate will have a strong analytical background, hands‑on experience with FEA tools, and the ability to work collaboratively in a fast‑paced, multidisciplinary environment.

The position is located at the Naval Surface Warfare Center, Carderock Division in Bethesda, MD.

Responsibilities

• Create and develop detailed CAD models based on technical drawings and specifications (preferably Solid Works).
• Conduct finite element analyses and hand calculations to evaluate and detail structural designs.
• Prepare detailed reports and presentations of structural analysis results for stakeholders.
• Develop and validate FEA models using software such as FEMAP, Hyper Mesh, or ANSYS.
• Troubleshoot and optimize finite element models for performance.
• Document modeling approach and methodologies for knowledge management.
• Stay current with industry trends and advancements in FEA techniques.

Qualifications

• Must be a U.S. Citizen.
• Must be able to obtain and maintain at least a SECRET Clearance.
• Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, Structural Engineering, or a related field.
• 2+ years’ experience with computer‑aided design (CAD) software, preferably Solid Works.
• 2+ years’ experience working with finite element analysis (FEA) software, preferably FEMAP but also Hyper Mesh or ANSYS.
• 2+ years proven experience in finite element analysis, ideally in a relevant industry (e.g., defense contracting, aerospace, industrial design, marine engineering).
• Strong analytical and problem‑solving skills with a strong attention to detail.
• Excellent communication skills, both verbal and written.
• Ability to work effectively in a team environment and manage multiple projects simultaneously.

Desired

• Exposure to ship and submarine design concepts and terminology is a plus.

What You Can Expect

Culture of integrity. At CACI, we place character and innovation at the center of everything we do. As a valued team member, you’ll be part of a high‑performing group dedicated to our customer’s missions and driven by a higher purpose – to ensure the safety of our nation.

Environment of trust. CACI values the unique contributions that every employee brings to our company and our customers every day. You’ll have the autonomy to take the time you need through a unique flexible time‑off benefit and have access to robust learning resources to make your ambitions a reality.

Focus on continuous growth. Together, we will advance our nation’s most critical missions, build on our lengthy track record of business success, and find opportunities to break new ground – in your career and in our legacy.

Pay Range

The proposed salary range for this position is $72,700 – $149,200, depending on factors such as geographic location, contract categories, experience, skills, and certifications.

CACI is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, pregnancy, sexual orientation, age, national origin, disability, status as a protected veteran, or any other protected characteristic.