Sr. Controls Engineer

We are seeking an accomplished Senior Controls Engineer to spearhead the design, development, and deployment of sophisticated control systems for high-power electrical equipment and integrated energy solutions. This pivotal role requires a blend of controls engineering expertise, electrical design proficiency, and software development skills. The ideal candidate will bring hands‑on experience with PLC/CODESYS programming, Linux‑based control systems, control panel design, VFDs/inverters, and high-power electrical systems.

Serving as a key technical resource, the Senior Controls Engineer will develop scalable and standardized control solutions, collaborating closely with electrical, mechanical, manufacturing, and field teams to ensure optimal system performance and reliability.

• Architect and develop advanced control systems for high-power electrical applications, including defining system architecture, control strategies, and engineering specifications.
• Create and maintain essential documentation such as Bills of Materials (BOMs), I/O lists, wiring diagrams, electrical schematics, and control panel layouts, ensuring manufacturability, serviceability, and scalability.
• Program, develop, and sustain control software across diverse platforms, including traditional PLC environments, CODESYS‑based systems, and Linux‑based control applications.
• Integrate controls with inverters, variable frequency drives (VFDs), power electronics, and related electrical components.
• Configure and commission VFD and inverter systems, focusing on parameter development, communication interfaces, and control logic implementation.
• Develop control and protection strategies to ensure stable, efficient, and safe system operation.
• Collaborate across disciplines—electrical, mechanical, manufacturing, and others—throughout the product development lifecycle.
• Engage in engineering and design reviews to mitigate technical risks and enhance system performance.
• Support prototype assembly, system testing, Factory Acceptance Testing (FAT), validation, and field commissioning activities.
• Troubleshoot complex issues involving electrical hardware, controls software, communication protocols, and integrated systems.
• Prepare comprehensive technical documentation, including control narratives, functional specifications, software manuals, and commissioning procedures.
• Mentor junior engineers and contribute to the development of engineering standards, templates, and best practices for controls engineering.

• Bachelor's degree in Electrical Engineering, Controls Engineering, or a related technical discipline.
• Minimum of 7 years of experience in industrial controls, automation, power systems engineering, or through similar fields.
• Proven hands‑on expertise with PLC programming and CODESYS environments.
• Strong experience working with Linux‑based systems, including software development, scripting, and system integration.
• Demonstrated experience supporting high-power electrical systems, including VFDs, inverters, drives, and related power electronics.
• Ability to develop and manage electrical schematics, wiring diagrams, I/O lists, BOMs, and control panel layouts.
• Robust troubleshooting skills for electrical hardware, software, and integrated systems.
• Excellent communication skills, with the ability to work effectively across multiple engineering teams.
• Preferred: experience with Danfoss drives and inverter platforms, knowledge of communication protocols such as Modbus, CAN, Ethernet/IP, TCP/IP, and familiarity with power systems concepts—including motor controls, electrical protection schemes, drives, and energy systems.
• Field commissioning experience within industrial, marine, oil and gas, energy, or similar environments is advantageous.
• Exposure to embedded systems or edge‑device software architecture is a plus.