Senior Automation Controls Technician

Our client, a dynamic player in the manufacturing sector, is seeking a highly experienced Senior Automation Controls Technician to enhance their operations in Bloemfontein, Free State . This role is critical for the maintenance, troubleshooting, and improvement of sophisticated automated production systems. The ideal candidate will possess deep expertise in Programmable Logic Controllers (PLCs), Human-Machine Interfaces (HMIs), Variable Frequency Drives (VFDs), and various industrial sensors and actuators.

You will be responsible for ensuring the uptime and efficiency of our client's manufacturing lines, diagnosing complex electrical and control system issues, and implementing effective repair strategies. This hybrid role requires a balance of hands-on work on the factory floor and remote analysis/planning to optimize system performance. You will play a key part in minimizing downtime and maximizing productivity, contributing directly to the company's success.

We are looking for a proactive problem-solver with a keen eye for detail and a commitment to operational excellence in the Bloemfontein area.

• Perform preventative maintenance, diagnostics, and repair of industrial automation control systems, including PLCs, HMIs, and robotic equipment.
• Troubleshoot complex electrical and mechanical issues affecting production machinery, identifying root causes of failures.
• Program, modify, and test PLC logic and HMI interfaces to optimize machine performance and functionality.
• Install, calibrate, and maintain a variety of industrial sensors, actuators, and control devices.
• Work with VFDs, servo drives, and other motion control systems to ensure smooth operation.
• Collaborate with engineering teams on system upgrades, modifications, and new installations.
• Ensure all automation systems comply with safety regulations and company policies.
• Maintain accurate records of maintenance activities, spare parts inventory, and system configurations.
• Provide technical support and guidance to operators and junior technicians.
• Contribute to continuous improvement initiatives aimed at enhancing equipment reliability and efficiency.

• Minimum of 6 years of experience as an Automation Controls Technician or similar role.
• Proficiency in programming and troubleshooting various PLC platforms (e.g., Siemens S7, Allen-Bradley Control Logix).
• Experience with HMI software (e.g., Factory Talk View, WinCC) and SCADA systems.
• Solid understanding of industrial electrical systems, motor controls, and VFDs.
• Knowledge of industrial networking protocols (e.g., Profinet, Ethernet/IP).
• Strong diagnostic and problem-solving skills, with the ability to work under pressure.
• Excellent communication and teamwork abilities.
• Relevant technical qualification or apprenticeship in Electrical or Mechanical Engineering Technology.
• Ability to work a rotating shift pattern if required and occasional overtime.
• Familiarity with the industrial landscape in Bloemfontein .

• Competitive annual salary package up to ZAR.
• Hybrid work model allowing for flexible work arrangements.
• Comprehensive medical aid and hospital plan.
• Annual bonus based on performance.
• Opportunities for advanced technical training and certifications.
• Company-provided safety gear and tools.
• Contribution to a pension fund.
• Paid annual leave.