Process Improvement Engineer - Mining Operations

Our client, a significant player in the mining sector, is seeking a proactive and analytical Process Improvement Engineer to join their operations in Bloemfontein . This role is pivotal in identifying and implementing strategies to enhance the efficiency, safety, and sustainability of mining processes. You will be responsible for analyzing existing operations, identifying bottlenecks, and developing data-driven solutions to optimize extraction, processing, and operational workflows.

The ideal candidate will possess a strong understanding of mining engineering principles, coupled with expertise in continuous improvement methodologies such as Lean Six Sigma. We are looking for a candidate who can collaborate effectively with mine managers, engineers, and operational teams to drive impactful change. This is an exciting career opportunity to contribute to a key industry sector in the Free State region and make a tangible difference in operational performance.

The role is based at our client's major mining site near Bloemfontein .

• Analyze existing mining and mineral processing operations to identify inefficiencies, bottlenecks, and areas for improvement.
• Develop and implement process improvement initiatives using methodologies such as Lean, Six Sigma, and other continuous improvement tools.
• Design and conduct trials for new processes or modifications to existing ones, collecting and analyzing data to assess effectiveness.
• Collaborate with mine engineers, geologists, and operational staff to implement process changes and ensure successful adoption.
• Develop and maintain process documentation, standard operating procedures (SOPs), and training materials.
• Monitor key performance indicators (KPIs) related to process efficiency, productivity, safety, and environmental impact.
• Investigate operational issues and root causes, recommending and implementing corrective actions.
• Utilize data analysis and modeling techniques to optimize process parameters and resource utilization.
• Ensure all process improvements comply with safety, health, and environmental regulations.
• Prepare reports and present findings and recommendations to management and operational teams.

• Bachelor's degree in Mining Engineering, Chemical Engineering, Metallurgical Engineering, or a related field.
• Minimum of 6 years of experience in process improvement, operational analysis, or engineering within the mining or heavy industrial sector.
• Proven experience with Lean Manufacturing, Six Sigma (Green Belt or Black Belt certification is a strong advantage), or other continuous improvement methodologies.
• Strong analytical and problem‑solving skills, with the ability to interpret complex data sets.
• Proficiency in data analysis software (e.g., Excel, Minitab) and process simulation tools.
• Excellent communication, collaboration, and presentation skills.
• Understanding of mineral processing techniques and mining operations.
• Ability to work effectively both independently and as part of a multidisciplinary team.
• Must be willing to work on-site in the mining environment near Bloemfontein .
• Must be legally authorized to work in South Africa.

• competitive salary package, comprehensive medical aid, and a robust retirement fund
• opportunities for professional development, including advanced training in process optimization and industry-specific certifications
• a challenging yet rewarding career within the vital mining sector in Bloemfontein .
• housing allowances, performance bonuses, and generous paid time off.
• Join a company committed to operational excellence and sustainable mining practices.