Production Operator - 3Rd Shift; Processing

PRODUCTION OPERATOR I - 3RD SHIFT (391 PROCESSING)

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Operates and performs changeovers on the lines/equipment within required timelines and demonstrates the ability to consistently meet safety, quality and efficiency goals. Follows work instructions, standards and SOPs for equipment set up and changeover. Identifies and resolves issues during set up and changeover.

• Prepares work area at beginning of shift and cleans up at end of shift and/or end of production run to ensure area is ready for next job. Cleans or sanitizes all food contact surfaces between changes of product. Ensures availability of all required materials and supplies, using the appropriate lift trucks, hand jacks and other equipment once certifications are achieved.
• Operates equipment, including troubleshooting and making adjustments in accordance with established work standards. Cleans and assembles equipment according to standard operating procedures.
• Conducts quality checks at regular intervals; inspects ingredients and finished product to ensure product is processed according to specifications.
• Truthfully and legibly completes required paperwork, written and electric reports (e.g., Excel, Word, PCDA, Oracle).
• Reduces downtime by assuring tasks are performed promptly, safely and efficiently. Performs operator scheduled maintenance checklist.
• Diagnoses and performs minor machine maintenance and makes adjustments. Works closely with maintenance when escalation is needed for a mechanical issue.
• Submits daily report of duties performed and production quantities produced. Identifies and submits suggestions to improve efficiencies, quality and safety.
• Actively participates in root cause analysis and other plant continuous improvement initiatives. Recommends and assists with implementing continuous improvement ideas.
• Complies with safety requirements, GMP requirements, and SOPs/WIs for the work area.

• Packaging Area: Conducts quality checks; inspects filled containers and finished product to ensure packaging meets specifications. Assists coworkers with machine setup, stacking, packing, and transporting finished product.
• Processing Area: Examines product for identity and impurities. Weighs ingredients using scales and printers, mixes ingredients, and follows batch instructions. Records all item and lot number information on production tickets; updates mix tickets and log book. Enters information into the computer system for tracking and accountability. Properly labels bulk containers and keeps Quality Control and R&D informed to ensure correct materials usage and possible improvements.

Supports a culture of safe production and adheres to safety policies, SOPs, GMPs, and safety programs. Reports workplace incidents to the supervisor immediately and participates in safety teams as part of regular responsibilities.

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. Reasonable accommodations will be made to enable individuals with disabilities to perform the essential functions.

• High school diploma or GED and six (6) months of related experience and/or training or equivalent combination of education and experience.
• Prior experience operating blending/processing and/or packaging machines/equipment preferred.
• Experience in a manufacturing environment, preferably food or pharmaceuticals, preferred.

Certification as a Machine Operator in one to three Packaging and/or Processing areas (any combination).

• Processing areas:
  Encapsulation;
  Roller Compactor;
  Tablet Coating;
  Tablet Press;
  Wet and/or Dry Blending (certification in one area).
• Packaging areas:
  Cloud;
  Simplex Oil and/or HPC;
  Monoblock Oil;
  Powder and/or Mateer;
  Tea;
  Vitamin lines and related equipment.

Proven ability to operate various Packaging and Processing equipment to set up, run and adjust machines; perform quality checks; conduct minor maintenance; complete paperwork; and perform sanitation and changeovers. Strong problem-solving, time…