Senior Tolerancing Analyst

Location: Filton

Your Role We are seeking an experienced Senior Tolerancing Analyst to support complex aerospace and defence engineering programmes through the application of dimensional engineering, GD&T, and tolerance analysis expertise. The role will work collaboratively across engineering, manufacturing, and quality functions to ensure robust and manufacturable design solutions aligned with product and certification requirements.

The successful candidate will contribute both technically and strategically, supporting capability development, knowledge sharing, and continuous improvement activities within the wider engineering team.

Your Profile Extensive experience operating within complex engineering environments.

Proven experience within aerospace and defence design assurance frameworks, ensuring compliance with industry governance and certification standards.

Strong understanding of Airbus business tolerancing processes and their practical application.

Proficiency in 3D tolerance analysis, including the use of tools such as meca

MASTER.Advanced GD&T expertise, with a deep working knowledge of ISO-based geometric tolerancing standards.

Ability to define functional datums, tolerance zones, and engineering requirements in line with product intent.

Comprehensive knowledge of international standards, including ISO GPS, ISO 286, and ASME Y14.5.Expertise in tolerance stack-up analysis, with the ability to assess cumulative variation across complex assemblies.

Strong understanding of fit and functional requirements, including clearance, transition, and interference fits, and their impact on product performance.

Experience with specialised tolerancing tools, including KCnT Suite Database and Analyser.

Excellent technical communication and presentation skills, with the ability to convey complex concepts clearly to diverse audiences.

Demonstrated capability in cross-functional collaboration, working effectively with design, manufacturing, and quality teams.

Commitment to coaching and mentoring, providing structured knowledge transfer to support the development of junior engineers.

Team leadership experience, including performance management, regular check-ins, annual appraisals, and supporting individual career development.

Capability development and workforce growth, including upskilling, talent development, and promoting continuous improvement.

Client engagement and stakeholder management, including representing the capability at workshops and onsite engagements.

Recruitment and resourcing support, including leading interviews, providing candidate feedback, and contributing to job offer preparation.

If you're excited about this role but don’t meet every requirement, we still encourage you to apply, your unique experience could be just what we need.

Make it real – what does it mean for you?

Exposure to top global companies working with Capgemini (145 of the Fortune 500 companies)
Open access to digital learning platforms

Active employee networks promoting diversity, equity and inclusion like Out Front, Cap Ability or Women@Capgemini Capgemini is proud to be a Disability Confident Employer (Level
2) under the UK Government’s Disability Confident scheme. As part of our commitment to inclusive recruitment, we will offer an interview to all candidates who:

Declare they have a disability, andMeet the minimum essential criteria for the role.

Please opt in during the application process.

Capgemini. Make it real.

Need to know

All roles will require a level of security clearance; BPSS OR Security Clearance OR Developed Vetting.

You can bring your whole self to work. At Capgemini building an inclusive future is part of everyday life and will be part of your working reality. We havebuilt a representative and welcoming environment, for everyone.

About Capgemini Capgemini is an AI-powered global business and technology transformation partner, delivering tangible business value. We imagine the future of organisations and make it real with AI, technology and people. With our strong heritage of nearly 60 years, we are a responsible and diverse group of over 420,000 team members in more than 50 countries. We deliver end-to-end services and solutions with our deep industry expertise and strong partner ecosystem, leveraging our capabilities across strategy, technology, design, engineering and business operations.

The Group reported 2025 global revenues of €22.5 billion.

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