Senior Research Engineer​/Specialist - Composites Process Manufacturing Processes

Fantastic challenges. Amazing opportunities.

GKN Aerospace is reimagining air travel: going further, faster and greener! Fuelled by great people whose expertise and creativity sets the standards in our industry, we're inspired by the opportunities to innovate and break boundaries. We're proud to play a part in protecting the world's democracies. And we're committed to putting sustainability at the centre of everything we do, opening up and protecting our planet.

With over 16,000 employees across 32 manufacturing sites in 12 countries we serve over 90% of the world's aircraft and engine manufacturers and achieved sales of £3.6bn in 2025. There are no limits to where you can take your career.

Job Summary

We are looking for a  Senior   Research Engineer -  with a background in  advanced composite manufacturing process development  to help shape the future of flight. You will be an integral member of the GTC technology team working on developing advanced composite manufacturing processes for current and future wing applications. We are looking for people who want to make a difference, talented individuals with the skills and passion to become future leaders in what they do.

As a Senior Research Engineer you will draw on your diverse engineering background and product lifecycle awareness to progress a variety of research activity in the TRL1-6 range. You must have sound experience in leading technical work, including budgeting, schedule and risk management. You will be capable of achieving through others internally and externally, and you will be committed to development of your own skills and professional network.

Your good communication skills shall enable you to confidently engage with a wide variety of internal and external stakeholders.

How You'll Contribute

The Senior Research Engineer will contribute to the following:
Contribute to shaping and delivery of project strategy , integrating cross-functional expertise and understanding the strategic direction for target products.
Plan and manage delivery , including budgets, schedules, and preparation of Technology Development Plans and Technology Business Cases.
Lead development activities , from hands-on testing and trials through to high-quality technical documentation.
Drive projects to exploitation , supporting development toward industrialisation and real-world application.
Engage stakeholders and partners , build and maintain strong relationships across internal and external partners, customers, and the supply chain.
Support and develop people  while fostering a safe, inclusive, and high-performing working environment. You may be responsible for line management of Technology team members or have management of deployed resources
What You'll Bring

To help us make a difference, you'll bring your passion and expertise/ talent for what you do along with the following skills, experience, qualifications and attributes:

Essential:

Technical Specific requirements :

You will have experience and knowledge of composite materials and manufacturing methods, including:
Good technical knowledge in one or more advanced composite manufacturing processes  (e.g. Resin Transfer Moulding, automated layup, fibre placement/tape laying) for application for medium to large-scale aerospace structures, with relevant experience from other industries also welcomed.
Experience contributing to the development and delivery of composite structures , including tooling concepts, forming/ layup technologies, in-process monitoring, and manufacturing systems and equipment.
Good understanding of process control, repeatability, and statistical variation  for composite manufacturing.
Experience collaborating with tooling engineers and others  on mould/ tool design, material deposition strategies, and thermal/ process management.
Knowledge of common composite manufacturing defects  (e.g. porosity, fibre misalignment, dry areas, wrinkles) and mitigation approaches.
Hands-on experience supporting composite manufacturing  in a production or industrial R&D environment.
Detailed knowledge of carbon fibre materials and processing options , across manual and automated processing methods.
Strong understanding of aerospace-grade composite systems , including fibres, resins, and core materials
What We'll Offer

Once you're on board, you'll get the following perks and benefits:
Competitive salary dependent on experience
Up to 15% Bonus
Industry Leading Pension Scheme = we'll match your contributions up to 8% on a 1:1.5 basis (Employer max…