Senior Stress Engineer

Our Mission At Vertical Aerospace, we are pioneering the way for electric aviation. The Valo, our eVTOL (electric, vertical, take-off and landing), 'zero emissions' aircraft will set a new safety standard for how we will navigate the sky.

We won't realise our mission following the same legacy processes and traditions our predecessors followed, instead, we want to 'redefine' aerospace best practices. We are growing quickly from a prototype business to a scaling SME, and the next few years will be critical to our success and delivering on our ambitious goals. Valo is targeting airliner-level safety certification in 2029 ahead of entering service with our airline and operator customers.

We're looking for a Senior Stress Engineer to join our growing Airframe Engineering team and play a key role in the development of our next-generation aircraft. This is an opportunity to work on genuinely novel aerospace challenges, helping shape the future of sustainable flight from concept through to certification.

You'll bring deep expertise in structural analysis, strong engineering judgement, and a pragmatic approach to solving complex problems in a fast-paced development environment. Whether your experience comes from aerospace, defence, automotive motor sport or another highly regulated engineering sector, we'd love to hear from you.

What You'll Do Performing stress analysis of airframe structures and developing optimised solutions to meet demanding performance requirements.

Leading structural assessments of composite and metallic structures using first-principles calculations, and finite element analysis (FEA).Defining and executing analysis strategies aligned with programme and certification requirements.

Leading small technical teams and coordinating analysis activities across multiple projects.

Mentoring and supporting the development of junior engineers.

Producing and approving structural substantiation reports and supporting certification activities.

Collating verification and certification evidence to demonstrate compliance.

Acting as an approval signatory for technical reports and engineering drawings.

Collaborating closely with Design, Loads, Certification, Test and Manufacturing teams to deliver integrated engineering solutions.

What You'll Bring Significant experience performing stress analysis on metallic and composite aerospace structures.

Strong understanding of both hand calculations and finite element modelling techniques.

Experience developing and executing structural substantiation strategies.

Ability to identify load paths, predict structural behaviour and assess structural failure modes.

Familiarity with technology development and material qualification.

Experience selecting materials and developing structural concepts from early design stages.

Excellent communication skills and the ability to influence technical decision-making across multidisciplinary teams.

Experience leading engineers and coordinating analysis activities.

Desirable experience includes:eVTOL, Advanced Air Mobility or other innovative aerospace programmes.

Hyper Works and other advanced FEA toolsets.

Automation of analysis and modelling workflows.

Fatigue & Damage Tolerance analysis.

Crash worthiness and impact assessment methodologies.

Experience across the full product lifecycle, from concept development through certification and in-service support.

Familiarity with SC-VTOL, CS-23, CS-25, CS-27 and CS-29 certification requirements.

Technology development and material qualification programmes.

What can you expect from us?

We're on a mission. Where others see limits, we see opportunity, and we work king at Vertical isn't your average role but for those seeking a challenge, a flexible, supportive organisation and an incredible team;…