Plant Manager
Listed on 2026-01-12
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Manufacturing / Production
Production Manager, Operations Manager, Lean Manufacturing / Six Sigma, Manufacturing Operations / Plant Manager
Plant Manager Location:
Greater Johnson City, TN
Area Industry: Food Manufacturing (Cookies, Crackers, Granola Bars)
About the Role: We are seeking a results‑driven Plant Manager to lead a fast‑paced, 24/6 food manufacturing facility producing cookies, crackers, and granola bars. This role oversees approximately 210 employees across four production lines
, including Production, Maintenance, Sanitation, Receiving, and Shipping teams.
The ideal candidate is a hands‑on, data‑driven leader with expertise in Lean Manufacturing, Six Sigma, Continuous Improvement, Food Safety, and Financial Operations
. You will be responsible for driving operational performance, developing cohesive high‑performing teams, and achieving safety, quality, cost, delivery, and engagement goals in alignment with company objectives.
Leadership & Team Development
- Direct and develop a workforce of ~210 employees across Production, Maintenance, Sanitation, Receiving, and Shipping.
- Foster a culture of safety, accountability, teamwork, and continuous learning.
- Build strong, collaborative relationships with supervisors, leads, and cross‑functional partners.
- Implement training and succession planning to strengthen leadership capabilities at all levels.
- Manage a 24/6 manufacturing operation with four production lines.
- Lead daily production planning, resource allocation, and workflow optimization to meet output and quality targets.
- Implement Lean Manufacturing, Six Sigma, and standard work practices to improve efficiency and reduce waste.
- Drive continuous improvement projects, leveraging root cause analysis and problem‑solving tools.
- Ensure full compliance with food safety regulations (FDA, SQF, HACCP, GMP).
- Promote a zero‑incident safety culture through proactive EHS initiatives.
- Maintain high product quality and consistency through systems, training, and accountability.
- Own plant‑level budgeting, including labor, materials, and overhead.
- Monitor and improve financial performance using P&L analysis, KPI dashboards, and cost‑saving initiatives.
- Lead capital project evaluations, ROI justification, and implementation.
- Align plant operations with corporate goals, including capacity, yield, service levels, cost, and innovation.
- Lead cross‑functional initiatives with engineering, quality, R&D, supply chain, and HR.
- Identify opportunities for automation, technology upgrades, and process standardization.
- Bachelor’s degree in Business, Operations Management, Engineering, or a related field required.
- 8–10 years of progressive leadership experience in food or CPG manufacturing (baked goods preferred).
- Demonstrated success managing a plant or major production area of similar scale (100 employees, multi‑line operations).
- Proven expertise in Lean, Six Sigma, Kaizen, 5S, or TPM methodologies.
- Strong financial acumen with hands‑on experience managing budgets, P&L statements, and cost‑reduction projects
. - Excellent communication, problem‑solving, coaching, and change management skills.
- Knowledge of food safety standards (FDA, HACCP, SQF, BRC) and EHS compliance requirements.
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