Sr. Machine Operator

Sets up and operates manual manufacturing presses and semi-automatic presses with limited computer controls for the production of organic bonded grinding wheels.

ESSENTIAL DUTIES

Works at different work stations as production needs require at Making and Finishing within short notice. Able to work overtime as required and be flexible with assigned or rotating shifts (1st, 2nd, 3rd) and hours (8, 10, 12 hrs.) when needed.

Able to perform operator preventive maintenance as assigned in monthly schedule. Performs first level autonomous maintenance on machinery, with the goal of maximizing machine performance. Able to safely operate at 100% production rate the 1000 ton, 2000 press ton press machinery and Auto Hub. Follows manufacturing orders, obtains the correct sub components and other raw materials necessary to process the order.

Able to introduce all components needed such as glass, bushing, mix and mold on blotters to mold a grinding wheel. Able to complete hourly reports in order to keep track of press performance and provide data to team leader.

Processes abrasive wheels of various sizes while recording productivity, and maximizing machine efficiency while performing minor maintenance and tooling functions.

Comply with ISO Quality Policies as it pertains to the company and job. Performs machine set up, first piece inspection, reports major problems to supervisory personnel, and assists maintenance when repairs are necessary by operating the machine as indicated.

Able to adjust machine parameters to achieve weight, thickness and balance of abrasive wheels while ensuring product is within engineered control limits and specifications by making adjustments as needed. Able to plot daily SPC on a written form or in Windows SPC computer program.

Also required to analyze SPC graphs and react to quality specification trends, while maintaining process control limits. Inspects sub component materials against the bill of material for conformance of standard.

Reports amount of good wheels produced as well as product waste against proper waste codes. Able to participate in WCM continuous improvement projects to improve safety, quality and efficiency. Processes abrasive wheels of various sizes while minimizing waste, maximizing machine operator safety and observing good housekeeping standards.

Comply with ISO Environmental Policies as it pertains to the company and job. Reduce waste at the source by observing and understanding potential causes of waste streams in the work area. Responsible for maintaining the workstation per 5S guidelines, which includes maintaining a clean and organized work area. Complies with Company policies (Safety, Documented Procedure, etc.).

Places waste in appropriate designated labeled containers and makes sure lids are properly closed after disposal of waste. Examples of waste are:
Contaminated rags, empty aerosol cans, defective lime, etc. Reports abnormal conditions, such as overflowing barrels and missing identification to supervisor in charge. Performs SMAT audits when required thought out the year. Performs “One Minute to Think” before starting any assigned job. Able to read PPE assessment forms and comply with PPE requirements.

Brings to management’s attention any Environmental, Health and Safety alerts throughout the year by submitting a safety alert form. Performs operator lock/tag out as required during major change over, operator LOTO scope or minor maintenance functions that involves the operation of the machine.

OTHER DUTIES AND RESPONSIBILITIES

Other duties may be assigned on supervisor discretion.

MINIMUM KNOWLEDGE AND SKILLS REQUIRED

The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable…