Manufacturing Development Engineer

Manufacturing Development Engineer

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Tesla Gigafactory New York is seeking a Manufacturing Engineer to lead the design and development of innovative automation equipment and manufacturing processes. In this role, you will own the execution of design, prototyping, and launch of multiple automation projects for medium to high-volume manufacturing lines. You will collaborate closely with Design, Controls, Production, Quality, Facilities, and Safety Engineering teams to create world‑class manufacturing systems.

This requires experience with mechanical design, electrical and controls systems, project management, root cause analysis, and cross‑functional communication. This is an exciting opportunity to push the boundaries of manufacturing performance, efficiency, and reliability across multiple energy products and lines.

• Pioneer Next‑Generation Automation Systems – Lead the conceptualization, design, and implementation of cutting‑edge automated manufacturing solutions that integrate industrial robotics, vision systems, and precision motion control for process optimization. Architect complete automation ecosystems with exceptional reliability and scalability.
• Implement Advanced Control & Monitoring Systems – Develop integrated robust electrical controls using Siemens or Allen‑Brady PLCs, communication protocols, and HMI’s with real‑time monitoring capabilities, while leveraging data sources to evaluate system performance.
• Program & Integrate Robotic Systems – Apply industrial robot programming and integration to enhance automation capabilities and production efficiency.
• Drive Mechanical Design Excellence – Create 3D parts and assemblies, and 2D drawings using GD&T principles, while providing Design for Manufacturing feedback to enhance automation capabilities.
• Perform Failure Mode Analysis – Conduct both Product & Manufacturing process failure mode analysis (PFMEA) and design failure mode analysis (DFMEA).
• Demonstrate Project Management Excellence – Set goals, track deliverables, identify risks, and drive mitigations across all project stages while managing timelines, budgets, and resources. Own execution of multiple programs simultaneously and develop processes/systems needed for teams to succeed.
• Optimize Automated Manufacturing Processes – Analyze and optimize equipment cycle times across low, medium, and high‑volume manufacturing processes, balance automation based on ROI, strategize material flow, and ensure adequate WIP buffering for production uptime.
• Create Detailed Technical Documentation – Demonstrate proficiency in creating detailed electrical and fluid schematics, MBOM/EBOM, and manuals to define preventive maintenance, spare parts consumption, and troubleshooting for efficient handover.
• Ensure Safety & Compliance in Automated Systems – Work with EHS teams to review equipment requirements, compile risk assessments, and integrate safety devices into automated manufacturing stations while adhering to electrical safety standards.
• Manage Automation Vendor Relationships – Create RFQs with procurement teams, manage suppliers during specification through installation phases, and lead factory/site acceptance testing (FAT/SAT) for automated equipment.

• Advanced Engineering Degree – Bachelor’s or Master’s degree in Mechanical, Electrical Engineering, Mechatronics Engineering, or equivalent demonstrated experience in automation system development.
• Automation Expertise – 3–7 years of hands‑on experience designing and implementing industrial automation systems, including PLC programming (Siemens TIA Portal preferred, Allen‑Brady Studio 5000), HMI development (Proface, WinCC, Ignition), industrial communication protocols (PROFINET, Ethernet/IP), and detailed electrical & fluid schematics in EPLAN or equivalent systems.
• Robotics Integration Proficiency – Demonstrated excellence with programming and integrating industrial robots, with specific expertise in FANUC Robo Guide and similar platforms for complex automation applications.
• Innovative Design & Prototyping – Proficiency with Solid Works for 3D…