Tooling Design Engineer

Company Description Who is Senior plc?

Senior plc is an international, market-leading, engineering solutions provider with 19 operating businesses in 11 countries. Traded on the London Stock Exchange, Senior designs and manufactures high-technology components and systems for the worldwide aerospace, defense, land vehicle and power & energy markets.

Senior Aerospace SSP is the recognized global leader in high-pressure bleed air ducting systems. We provide "total resource" system solutions for complex ducting requirements, with our components found on most aircraft operating worldwide.

We are committed to the highest standards of ethics, safety, quality, efficiency, and continuous improvement. At SSP, we believe in building strong relationships with our customers, suppliers, and most importantly, our employees. We foster a welcoming, respectful, and inclusive environment with ample opportunities for professional growth. Join us and find your future in a company that values innovation and integrity.

Senior Aerospace SSP designs and builds metallic ducting and tubing structures combined with composite layup insulation built around these ducting systems. Products are designed in 3D using Catia V5/Solid Works CAD software, after which the models are transferred to the Tool Designer to create a complete tooling package. The Tool Design Engineer will coordinate and collaborate with Manufacturing Engineers (ME), Quality Engineers (QE), and production to determine the scope of tooling design that best suit the application.

They will work with Tool Designers and QE to ensure proper GD&T and tolerance stack up of tool designs. They will act as liaison between Tool Designers, ME and QE to ensure that the drawing is reviewed and signed as quickly as possible in order to transfer the drawings to fabrication. The Tool Design Engineer will be the subject matter expert on tooling and gaging who focuses on implementation and design details, leaving ME and QE to focus on program and process needs.

Typical tools include assembly and weld fixtures, mandrels, drill jigs, templates, form dies, go/no-go gauges, etc. This position will assist the Tool Designers when product 3D model is not available by working with Design Engineer to create the model for tooling design. This position will require good knowledge of GD&T to effectively apply feature tolerances for in-house and outsourced tool fabrication.

• Assist primary Tool Designers using Catia v5/Solid Works to design and draft complex tool assemblies from product CAD models as required.
• Calculate, apply, and check complete GD&T per ASME Y14.5-2018 and gaging principles per ASME Y14.43 for tools.
• Define requirements for tools which need simulation aided design. Is the focal point between simulation team and Tool Designers.
• Establish tool design, manufacturing, and inspection guideline documentation for the department.
• Check tool work orders for completeness of information and actively work with ME, QE, and Production to brainstorm the most effective tooling design.
• Create, modify, and standardize tool work orders to streamline tooling workflow.
• Evaluate non-conforming tools, identify root causes, and recommend rework approach.
• Work closely with Design Engineering (DE), ME, Tool Designers, and QE from start to completion of tooling design package for production.
• Work with CMM group when reverse engineering of a tool is required.
• Follow all Senior policies and procedures.
• Adapt to fast-paced aerospace industry; multitasking ability is desired.
• Must be punctual and have good attendance.
• Other duties as assigned.

In addition to the above, Tool Designer Engineer is to maintain an organized, clean, and safe work area using safety standards and expectations while adhering to all quality practices. Senior is an Equal Opportunity Employer. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.

• This position requires a BS in Mechanical Engineering, and a minimum of five (5) years tooling design experience, or equivalent.
• Experience…