Maintenance Manager

Maintenance Strategy & Reliability

Own and execute the maintenance master plan across preventive (PM), predictive (PdM/condition based), and corrective maintenance. Implement Reliability-centred maintenance (RCM), Failure mode and effect analysis (FMEA), and root cause analysis (e.g., 5 Why, Fishbone) to address top losses. Define critical equipment list and spares strategy. Establish and mature Total Productive Maintenance with Operations (Autonomous Maintenance, Planned Maintenance, Early Equipment Management).

Deploy and govern Computerized Maintenance Management (e.g., Maintain

X): asset register, BOMs, PM routines, work order management, backlog control, and history. Maintain accurate asset master data, OEM manuals, drawings, P&IDs, electrical schematics. Use data to improve MTBF/MTTR and optimize maintenance intervals and spare parts consumption.

Ensure high equipment availability and OEE support through disciplined PM compliance, swift breakdown response, and effective escalation. Coordinate shutdowns/changeovers and major overhauls with Production and Planning. Manage contractors and OEMs for specialized work and warranties.

Plan and maintain facilities & utilities: buildings, HVAC, compressed air, steam/boilers, chillers, water treatment, fire systems, electrical distribution, warehousing, canteen, ablutions, parking, gardens, security and cleaning vendors. Ensure energy and water management programs (metering, leak detection, heat recovery) and sustainability initiatives are tracked and improved.