Head of Rolling Mill

Our client is recruiting for a Head of Rolling Mill to provide end-to-end technical leadership for TMT and wire rod production operations. This role requires an expert with deep hands‑on knowledge of rolling mill machinery, process optimization, metallurgical parameters, automation systems, and equipment revamping. The ideal candidate will drive technology upgrades, ensure high‑precision production, and maintain robust operational reliability while leading a technically strong team.

• Lead the complete technical revamping and modernization of the existing rolling mill.
• Oversee the installation, commissioning, and integration of a new wire rod mill.
• Evaluate and select advanced technologies, automation systems, and control solutions (e.g., PLCs, drives, SCADA).
• Conduct root cause analysis (RCA) for recurring technical issues and drive engineering improvements.
• Oversee day‑to‑day technical operations to ensure optimal rolling parameters, temperature control, and process stability for TMT and wire rod production.
• Develop and optimize production schedules, machine settings, pass designs, roll profiles, and mill speed coordination.
• Implement best‑in‑class rolling practices to enhance yield, reduce cobbles, and improve dimensional accuracy.
• Ensure strict compliance with metallurgical specifications, mechanical properties, heat treatment, and quenching processes.
• Implement robust quality control systems, online measurement tools, and testing protocols.
• Analyze product deviations and introduce corrective and preventive actions to maintain high‑quality outputs.
• Lead, coach, and technically mentor engineers, shift in‑charge personnel, technicians, and operators.
• Conduct skill enhancement programs on equipment handling, process control, and troubleshooting.
• Oversee preventive, predictive, and breakdown maintenance of rolling mill equipment (stands, guides, shears, motors, gearboxes, pinch rolls, cooling systems).
• Collaborate with maintenance teams to ensure high uptime, minimal breakdowns, and long equipment life.
• Review lubrication systems, wear mechanisms, roll change procedures, and alignment practices.
• Enforce safety standards, conduct risk assessments, and ensure adherence to statutory and industry regulations.
• Drive continuous improvement projects focusing on energy efficiency, wastage reduction, and cost optimization.
• Keep up‑to‑date with global rolling mill technological advancements and integrate relevant improvements.

• Bachelor's degree in Mechanical Engineering, Metallurgical Engineering, or related discipline.
• 10+ years of technical experience in a rolling mill, with minimum 10 years in a supervisory or managerial role.
• Expert knowledge of TMT & wire rod rolling processes, mill stands, pass design, reheating furnace parameters, cooling beds, and automation systems.
• Strong analytical and hands‑on troubleshooting skills with complex mill equipment.
• Demonstrated leadership capability with strong decision‑making and technical communication skills.
• Comprehensive understanding of safety norms, quality standards, and metallurgical requirements.
• 15–20 Years Experience, with strong technical & engineering background required.