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Senior Process Engineer

Job in Carmel, Hamilton County, Indiana, 46033, USA
Listing for: Bolder Industries
Full Time position
Listed on 2025-12-01
Job specializations:
  • Engineering
    Process Engineer, Chemical Engineer
Job Description & How to Apply Below

Senior Process Engineer

Bolder Industries is redefining the rules of sustainable manufacturing. We deliver traceable, mass-balanced circular solutions for the rubber, plastics, and petrochemical sectors – transforming end‑of‑life tires into high‑value materials used by global brands across more than 3,000 applications. We are ISO 9001 certified and hold a Silver Eco Vadis rating. Visit  to learn more.

Key Responsibilities
  • Lead the end‑to‑end process design of pyrolysis plants.
  • Design and optimize pyrolysis reactors and oil condensing systems.
  • Review and approve FEED and EPC deliverables for brownfield projects.
  • Prepare Basic Engineering Packages (BEP) for upcoming greenfield projects.
  • Standardize process design documentation across facilities.
  • Create and maintain process documentation: PFDs, P&IDs, mass and energy balances, data sheets, RFQs, etc.
  • Utilize process simulation software (e.g., Aspen HYSYS, HTRI) for modeling and optimization.
  • Define and monitor KPIs to evaluate process efficiency and project success.
  • Support commissioning, startup, and troubleshooting for new and existing systems.
  • Develop operating manuals, technical training materials, and QA/QC procedures.
  • Collaborate across teams:
    Operations, Maintenance, Finance, Projects, and with external EPCs and vendors.
  • Ensure compliance with safety and industry standards (ASME, ASTM, API, TEMA).
  • Drive MOC (Management of Change) processes and documentation.
What You’ll Bring
  • Bachelor’s degree in Chemical Engineering.
  • 12+ years of experience in process design and development in oil & gas, gasification, or pyrolysis.
  • Expertise in process modeling and simulation software (e.g., HYSYS, Aspen, HTRI).
  • Proven experience with heat exchangers, condensing systems, pumps, and control valves.
  • Strong understanding of PFDs, P&IDs, and process control strategies.
  • Experience with EPC environments and process scale‑up.
  • Familiarity with relevant codes and industry standards.
  • Exceptional communication, documentation, and problem‑solving skills.
  • Ability to lead complex projects and collaborate in multidisciplinary teams.
Benefits
  • Career Growth:
    Training and development programs.
  • Employee Recognition:
    Real‑time appreciation with personalized rewards.
  • Time Off:
    Generous PTO and paid sick leave.
  • Comprehensive Insurance:
    Medical, dental, and vision for employees and families.
  • Security:
    Short‑term/long‑term disability and life insurance at no cost to employee.
  • Retirement: 401(k) participation.
Our Commitment to Inclusion

We believe diversity drives innovation. Bolder Industries is proud to be an Equal Opportunity Employer. We welcome applicants from all walks of life and prohibit discrimination of any kind—race, color, religion, gender identity, sexual orientation, age, national origin, disability, veteran status, or any other protected status.

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Position Requirements
10+ Years work experience
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