Welding Engineer - Miller Welding Automation

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Miller® is about building things that matter. We lead the welding industry in building advanced, solution-focused products and meeting crucial needs for welding safety and health.

We’re about the partnership and the work. Our products are designed with our users for manufacturing, fabrication, construction, aviation, motorsports, education, agriculture and marine applications.

Miller Electric Mfg. LLC, is headquartered in Appleton, Wisconsin, and wholly owned by Illinois Tool Works (NYSE: ITW). The company maintains its industry leadership by setting the standard for reliability, quality and responsiveness. Our tagline, “The Power of Blue®,” is inspired by the blue color of Miller equipment.

The company began with an innovation that responded to customer needs, growing from a one-man operation in 1929, to the world’s largest manufacturer of arc welding products. Miller keeps the tradition alive by focusing on its top priority: people.

We are seeking a hands‑on Welding Applications Engineer to support welding process development, customer demonstrations, and technical training in our Carol Stream, IL lab. This role is key to connecting our advanced welding technologies with real-world customer needs by conducting weld trials, developing procedures, supporting automation initiatives, and providing the sales team with technical expertise. The ideal candidate has a strong foundation in welding processes, excellent communication skills, and a customer‑focused approach.

This position works closely with sales, engineering, marketing, and training teams to deliver practical solutions that support business growth.

This position centers on developing and validating customer‑specific welding procedures, conducting in‑person and virtual demonstrations, hosting technical training sessions, producing technical documentation, and supporting remote communications with customers and sales teams. The individual will also help the field‑based Sales Specialist as needed, ensuring alignment across pre‑sales, applications development, and customer support.

• Develop and execute welding procedures based on customer‑specific materials and applications using processes such as GMAW‑P, GTAW, high‑deposition MIG, and others.
• Run customer samples, weld trials, and prototype builds to support sales, product development, and automation initiatives.
• Utilize welding analysis tools such as high‑speed video, waveform data capture, and arc monitoring systems to validate and optimize welding performance.
• Document results in a structured, professional format for customer delivery, sales enablement, and internal reference.

• Host in‑house customer visits, product demonstrations, and application reviews at the Carol Stream lab.
• Conduct remote support through regular telephone and email communication, including technical Q&A, results discussion, and application troubleshooting.
• Lead and participate in live webinars, virtual demonstrations, and online customer engagements to support remote sales processes.
• Support discovery discussions with sales and automation teams to define customer application requirements and align technical solutions.

• Develop and deliver hands‑on and virtual training sessions on welding automation equipment, processes, and technologies for customers, internal staff, distributors, and partners.
• Support internal onboarding and upskilling initiatives related to lab equipment, new product launches, and application methods.

• Collaborate with product managers, engineering, marketing, and training teams to ensure technical capabilities align with business priorities and market needs.
• Assist in the creation of customer‑facing content, including application guides, case studies, video tutorials, and webinar recordings.
• Work alongside marketing and product teams to support product launches and brand experience through technical content and lab‑based demonstrations.
• Provide technical backup support to the field‑based Welding Automation Process Specialist during peak demand or coverage gaps.